– Remove the nuts -arrows-.
– Remove the turbocharger from the cylinder head and tie up
behind.
– Remove the bolts -arrows-.
– Remove the cylinder head bolts in the sequence -1 to 10-.
Note
Make sure all wires and cables are disconnected.
– Remove the cylinder head and place it on a soft surface
(foam).
Installing
Note
Replace the bolts that were tightened with an additional turn.
♦
Replace the gaskets, seals and self-locking nuts.
♦
The hose supports, air guide pipes and hoses must be free of
♦
oil and grease before installing.
Secure hose connections with standard production clamps.
♦
Refer to the Parts Catalog.
♦
The screws on the used clamps must be sprayed with a rust
remover before installing.
– Only unpack new cylinder head gasket immediately prior to
installation. The silicon layer and the cylinder head seal re‐
cessed area must not be damaged.
– Carefully remove sealant residue from cylinder head and cyl‐
inder block. Make sure that no long scrapes or scratches
result. Carefully remove all grinding and sanding residue.
– Clean the cylinder head bolt blind holes. If necessary with
compressed air.
– Set cylinder head gasket in place.
Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015
Golf 2015 ➤ , Golf Variant 2015 ➤
99
1. Cylinder Head