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Phaeton 2003
Volkswagen Phaeton 2003 Manuals
Manuals and User Guides for Volkswagen Phaeton 2003. We have
2
Volkswagen Phaeton 2003 manuals available for free PDF download: Workshop Manual, Manual
Volkswagen Phaeton 2003 Workshop Manual (190 pages)
6-cylinder injection engine
Brand:
Volkswagen
| Category:
Automobile
| Size: 4.66 MB
Table of Contents
Table of Contents
3
Technical Data
7
Engine Number
7
Engine Data
7
Removing and Installing Engine
9
Removing Engine
10
Securing Engine on Engine and Gearbox Support VAS 6095
20
Installing Engine
21
Crankshaft Group
25
Dismantling and Assembling Engine
25
Part I: Assembly Overview - Chain Drive
26
Part II: Assembly Overview - Cylinder Block
29
Removing and Installing Vibration Damper
31
Removing and Installing Engine Bracket and Engine Mounting on Left or Right Side
32
Removing and Installing Poly V-Belt
34
Sealing Flange and Dual-Mass Flywheel
36
Assembly Overview
36
Removing and Installing Seal, Flywheel End
37
Removing and Installing Flywheel
39
Removing and Installing Drive Plate
40
Renewing Crankshaft Oil Seal, Vibration Damper End
41
Renewing Crankshaft Sealing Flange -Vibration Damper Side
43
Pistons and Conrods
46
Assembly Overview
46
Separating New Conrod
47
Checking Piston and Cylinder
47
Piston and Cylinder Dimensions
49
Crankshaft
50
Assembly Overview
50
Fitting Sender Wheel to Crankshaft
51
Allocation of Crankshaft Bearing Shells (Classification)
52
Cylinder Head, Valve Gear
54
Cylinder Head
54
Assembly Overview
54
Removing and Installing Cylinder Head
58
Checking Valve Timing
62
Installing Timing Chain for Intermediate Shaft Drive and Camshaft Drive
64
Installing Camshaft Adjuster with Timing Chain for Camshaft Drive
70
Removing and Installing Cylinder Head Cover
74
Assembly Overview - Cover Part
77
Checking Compression
80
Valve Gear
82
Assembly Overview - Valve Gear
82
Removing and Installing Camshaft Control Valves
85
Removing and Installing Camshafts
88
Renewing Valve Stem Seals
93
Checking Valve Guides
97
Reworking Valve Seats
97
Lubrication
101
Parts of Lubrication System
101
Engine Oil
101
Assembly Overview
101
Assembly Overview - Dismantling and Assembling Oil Filter Housing
104
Assembly Overview - Dismantling and Assembling Oil Pump
106
Removing and Installing Sump
107
Checking Oil Pressure and Oil Pressure Switch
110
Cooling
114
Parts of Cooling System
114
Assembly Overview - Radiator
115
Assembly Overview - Removing and Installing Fan
116
Assembly Overview - Parts of Cooling System, Body Side
117
Assembly Overview - Thermostat Housing
118
Assembly Overview - Parts of Cooling System, Engine Side
119
Coolant Hose Schematic Diagram
120
Draining and Filling Coolant
121
Removing and Installing Radiator
124
Removing and Installing Coolant Pump
125
Fuel Supply System
126
Parts of Fuel Supply System
126
Assembly Overview - Fuel Tank with Attachments and Fuel Filter
126
Dismantling and Assembling Right Side Fuel Delivery Unit, Fuel Gauge Sender and Suction-Jet
128
Pump
128
Assembly Overview - Fuel Delivery Unit, Fuel Gauge Sender and Suction Jet Pump on Left Side
130
Schematic Diagram of Fuel Lines and Components in Fuel Tank
132
Safety Precautions When Working on Fuel Supply System
134
Rules for Cleanliness
134
Emptying Fuel Tank
134
Removing and Installing Fuel Delivery Unit, Fuel Gauge Sender and Suction-Jet Pump, Right Side
137
Removing and Installing Fuel Delivery Unit, Fuel Gauge Sender and Suction-Jet Pump, Left Side
140
Removing and Installing Fuel Tank with Attachments and Fuel Filter
143
Checking Fuel Pumps
145
Activated Charcoal Filter System
154
Assembly Overview - Parts of Activated Charcoal Filter System
154
Checking Activated Charcoal Filter System for Leaks
156
Checking Electronic Power Control (EPC)
159
Mixture Preparation - Injection
161
Injection System
161
General Notes on Injection
161
Assembly Overview - Intake Manifold
161
Assembly Overview - Fuel Rail
163
Assembly Overview - Air Filter
164
Safety Precautions
164
Rules for Cleanliness
165
Technical Data
165
Checking Components
167
Checking Injectors
167
Checking Fuel Pressure Regulator and Holding Pressure
169
Engine Control Unit
173
Removing and Installing Engine Control Unit
173
Reading and Erasing Engine Control Unit Fault Memory
173
26 - Exhaust System
175
Exhaust System
175
Parts of Exhaust System
175
Assembly Overview - Exhaust Manifold with Starter Catalytic Converters and Attachments
176
Exhaust Pipes with Main Catalytic Converters and Silencers with Mountings
178
Removing and Installing Exhaust Manifolds and Exhaust Pipes with Starter Catalytic
180
Converters
180
Secondary Air System
182
Assembly Overview - Parts of Secondary Air System
182
Checking Combination Valve
184
Ignition System
186
Assembly Overview - Parts of Ignition System
186
Safety Precautions
188
Removing and Installing Ignition Coils with Output Stage
188
Test Data, Spark Plugs
190
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Volkswagen Phaeton 2003 Manual (83 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 10.31 MB
Table of Contents
Table of Contents
3
Introduction
5
Engines
14
The 4.2-Liter V8-5V Gasoline Engine
14
The 6.0-Liter W12 Gasoline Engine
16
Fuel Supply
18
Fuel Delivery System
18
Transmissions
19
Automatic Transmissions
19
Running Gear
30
Phaeton Chassis Overview
30
Body
32
Power-Assisted Luggage Compartment Lid, Sunroof
39
Occupant Protection
42
Active Headrest System
47
Seats
48
Rear Seats
51
Air Conditioning System
53
System Overview
56
Electrical System
58
Service
78
Special Tools
78
Knowledge Assessment
81
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