Volkswagen Golf 2015 Repair Manual
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Volkswagen Golf 2015 Repair Manual

Automatic transmission
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Service
Repair Manual
Golf 2015 ➤
Golf Variant 2015 ➤
Automatic Transmission
Edition 11.2014
Service Department. Technical Information

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Summary of Contents for Volkswagen Golf 2015

  • Page 1 Service Repair Manual Golf 2015 ➤ Golf Variant 2015 ➤ Automatic Transmission Edition 11.2014 Service Department. Technical Information...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2015 Volkswagen AG, Wolfsburg D4B80416621...

  • Page 3: Table Of Contents

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Contents 00 - General, Technical Data ..........
  • Page 4 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ATF Circuit Assembly Overview ..........

  • Page 5: General, Technical Data

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 00 – General, Technical Data Identification (Edition 11.2014) ⇒ 1.1 Transmission Identification , page 1 ⇒ 1.2 Torque Converter Identification , page 1 Transmission Identification Code and Production Date -arrow- of the Transmission -1-...

  • Page 6: Safety Precautions

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Safety Precautions ⇒ 2.1 General Safety Precautions , page 2 ⇒ 2.2 Road Test with Testing Equipment Safety Precautions , page 2 ⇒ 2.3 Towing Notes , page 3 General Safety Precautions Observe the following to avoid personal injury and vehicle dam‐...

  • Page 7: Towing Notes

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Towing Notes Caution Danger of causing damage to the transmission. ♦ The selector lever must be in N whenever the vehicle is being towed. The vehicle may not towed further than 50 km (31 miles) and not faster than 50 km/h (31 mph).

  • Page 8: Repair Information

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Repair Information ⇒ 3.1 General Information , page 4 ⇒ 3.2 Guidelines for Clean Working Conditions , page 4 ⇒ 3.3 General Repair Information , page 5 ⇒...

  • Page 9: General Repair Information

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Cover or plug unpacked components if repairs cannot be per‐ formed immediately. ♦ Only install clean components: Remove the replacement parts from their packaging just prior to installing them.

  • Page 10: Seals, Sealing Rings

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Electrical Components You have probably received an electrical shock at one time, when touching a metal item. The reason behind this is the electrostatic charge to the human body. This charge can damage the electrical components on the transmission and the selector mechanism.

  • Page 11: Technical Data

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Technical Data ⇒ 4.1 Transmission/Engine Allocation , page 7 ⇒ 4.2 Capacities , page 7 Transmission/Engine Allocation Use the transmission code letters if a repair requires replacement parts.

  • Page 12: Electrical Components

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Electrical Components ⇒ 5.1 Component Location Overview - Electrical Components , page 8 Component Location Overview - Electrical Components 1 - Transmission Control Mod‐ ule - J217- ❑...
  • Page 13 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ❑ Removing and installing. Refer to ⇒ 2.4.2 Wiring Harness, Removing and Installing, Sensors , page 100 ❑ Allocation. Refer to the Parts Catalog. 6 - Transmission Fluid Temperature Sensor - G93- ❑...
  • Page 14 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Transmission Control Module - J217- -arrow- Component location: The control module is located in front left wheel housing. – The wheel housing liner must be removed for removal and in‐...
  • Page 15 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Solenoid Valve Wiring Harness ♦ Wiring harness, 14-pin Component location: The wiring harness is secured to valve body in the transmission. Transmission Input Speed Sensor - G182- and Transmission...

  • Page 16: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Special Tools Special tools and workshop equipment required ♦ Torque Wrench 1783 - 2-10Nm - VAG1783- Rep. Gr.00 - General, Technical Data...

  • Page 17: Torque Converter

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 32 – Torque Converter Torque Converter ⇒ 1.1 Overview - Torque Converter , page 13 ⇒ 1.2 Torque Converter, Removing and Installing , page 14 ⇒ 1.3 Torque Converter, Checking , page 15 ⇒...

  • Page 18: Torque Converter, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Securing the Torque Converter from Falling Out – Secure the torque converter with wire -A- to prevent it from falling when being transported. Unsecured torque converters can slide out if the transmission is tipped.

  • Page 19: Torque Converter, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Torque Converter, Checking – Check hub -arrow- of torque converter for scoring. Note The torque converter is welded together and must be replaced as a complete unit if it is damaged or faulty.
  • Page 20 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Removing – Remove the transmission. Refer to ⇒ 3.1 Transmission, Removing , page 43 – Remove the torque converter. – Pry out the seal with the Puller - Seal Lever - VW681- .

  • Page 21: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Special Tools Special tools and workshop equipment required ♦ Seal Installer - Torque Converter Seal - T10175- ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦ Puller - Seal Lever - VW681-...

  • Page 22: Controls, Housing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 37 – Controls, Housing Vehicle Diagnostic Tester , Connect‐ Special tools and workshop equipment required ♦ Vehicle Diagnostic Tester Volkswagen offers various testers, for example: ♦ Tester - VAS5051/11A- The operation of these »devices«...

  • Page 23: Selector Mechanism

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Selector Mechanism ⇒ 2.1 Overview - Selector Mechanism , page 19 ⇒ 2.2 Selector Mechanism, Removing and Installing , page 21 ⇒ 2.3 Selector Lever Cable, Removing and Installing , page 27 ⇒...
  • Page 24 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 1 - Shift Cover with Handle ❑ Do not remove the han‐ dle unnecessarily. Un‐ clip only the cover for the emergency release. Refer to ⇒ 2.5 Emergency Re‐...

  • Page 25: Selector Mechanism, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 11 - Selector Lever Cable ❑ Removing and installing. Refer to ⇒ 2.3 Selector Lever Cable, Removing and Installing , page 27 12 - Clips ❑ Secures the selector lever cable on the cable bracket ❑...
  • Page 26 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Move the selector lever into P . – Remove the selector lever handle. Refer to ⇒ 2.6 Selector Lever Handle, Removing and Installing , page . Disconnect the connector -2- from the cover while doing this.
  • Page 27 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Pry the selector lever cable -1- off the selector lever -3-, for example, using a wrench. The adjusting screw -2- must not be loosened. Caution Danger of damaging the selector lever cable.
  • Page 28 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Install the bracket -2-. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Center Console; Center Console, Removing and Installing . – Install the air guide channel from the center console. Refer to ⇒...
  • Page 29 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Move the selector lever into P . – Remove the selector lever handle. Refer to ⇒ 2.6 Selector Lever Handle, Removing and Installing , page . Disconnect the connector -2- from the cover while doing this.
  • Page 30 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Insert a large screwdriver in the groove on the locking mech‐ anism and turn 90° in the direction of -arrow-. – Remove the cable from the selector mechanism.

  • Page 31: Selector Lever Cable, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – The cable is correctly locked when the grooves on the locking mechanism are at a right angle to the cable. – Install new clip -arrow- and replace the plugs.
  • Page 32 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Mandatory Replacement Parts ♦ Clip - Selector Lever Cable to the Cable Bracket ♦ Clip - Selector Lever Cable to the Selector Mechanism ♦ Plug - Selector Mechanism –...
  • Page 33 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Insert a large screwdriver in the groove on the locking mech‐ anism and turn 90° in the direction of -arrow-. – Pull the cable from the selector mechanism and remove.

  • Page 34: Selector Lever Cable, Checking And Adjusting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Install new clip -arrow- and replace the plugs. – Insert the selector lever cable -1- in the cable bracket -4- and install a new clip -5-.
  • Page 35 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Loosen the bolt -2- on the selector lever cable -1-. – Pry the selector lever cable -1- off the selector lever -3-, for example, using a wrench.

  • Page 36: Emergency Release From P

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 • The adjustment screw -2- must be »loosened«. – Move the selector lever -3- on the transmission into P (push the gearshift lever to the rear). WARNING The parking lock must be engaged.

  • Page 37: Selector Lever Handle, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Hold the shift cover to the side and from above push the yellow plastic part and hold it in this position. The selector lever can now be moved out of P.
  • Page 38 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Grab and under the cover by hand and unclip by pulling up‐ ward. – Disconnect the connector. – Cut the clamp under the boot -arrow- with a side cutter.

  • Page 39: Button In Handle, Moving Into Installation Position

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Note There is the possibility that the button can be pressed into the ♦ handle. Never install the handle when the button is pressed in. Move the button in the installation position. Refer to ♦...

  • Page 40: Gearshift Mechanism, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Press the button and push the assembly fastener (with the eye) -arrow- all the way in until it latches into place. Then re‐ lease the button. The button locks into the installation position when the assembly fastener is pulled out.

  • Page 41: Multifunction Switch, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Selector Lever in P and the Ignition Turned On: • If the brake pedal is not depressed: The selector lever is locked and cannot be moved out of P when the locking button is pressed.
  • Page 42 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Loosen the bolt -2- on the selector lever cable -1-. – Pry the selector lever cable -1- off the selector lever -3-, for example, using a wrench.
  • Page 43 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the multifunction switch -4- and the washers -2 and 3- from the selector shaft -6-. Multifunction Transmission Range Switch - F125- Installing Install in reverse order of removal. Note the following: –...

  • Page 44: Multifunction Transmission Range Switch, Adjusting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Attach the gearshift lever -3- to the selector shaft -4-. – With the gearshift lever -3- shift the transmission into N . This means pushing the gearshift lever -3- opposite the direction of travel all the way toward the rear.

  • Page 45: Selector Shaft Seal, Replacing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Adjusting – Place the Gauge - Multi Function Switch - T10173- on the se‐ lector shaft -2- and turn the Multifunction Switch -1- until the Gauge - Multi Function Switch - T10173- locks into the tab on the Multifunction Switch connector.
  • Page 46 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Install the new seal using Seal Installer - Selector Shaft Oil Seal - T10174- . Do not tilt the seal when doing this. – Install the Multifunction Transmission Range Switch - F125- .

  • Page 47: Transmission, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Transmission, Removing and Instal‐ ling ⇒ 3.1 Transmission, Removing , page 43 ⇒ 3.2 Transmission, Installing , page 64 ⇒ 3.3 Transmission Tightening Specifications , page 66 Transmission, Removing ⇒...
  • Page 48 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Special tools and workshop equipment required ♦ Engine Support Bridge - 10-222A- ♦ Engine Support Bridge - Engine Support 29 - 10-222A/29- ♦ Engine Support Bridge -...
  • Page 49 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Engine Support - Basic Set Square Pipe - T40091/1- (quantity ♦ Engine Support - Basic Set Movable Joint - T40091/3- (quan‐ tity 2) ♦ Engine Support - Supplement Kit Spindle - T40093/3- (quan‐...
  • Page 50 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Socket - Sw15 - V/175- ♦ Hose Clip Pliers Tool Development – If the adapter for Engine Support Bridge - Engine Support 4 - 10-222A/4- does not have the indicated holes -arrow- shown they must be added.
  • Page 51 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the battery and the battery tray -1-. Refer to ⇒ Elec‐ trical Equipment; Rep. Gr. 27 ; Battery; Battery Tray, Remov‐ ing and Installing .
  • Page 52 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Clamp the coolant hoses with Hose Clamps - Up To 25mm - 3094- and remove them from the ATF cooler. – Seal the coolant hoses and connections with plugs taken from Engine Bung Set - VAS6122- .
  • Page 53 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 • The arrow -2- on the Engine Support Bridge - Engine Support 29 - 10-222A/29- always points in the direction of travel. • The Engine Support Bridge - Engine Support 29 - 10-222A/29- on the load-bearing components of the fender bolting edge.
  • Page 54 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Place the Engine Support Bridge - Spindle - 10 - 222 A /11- on the Engine Support Bridge - Engine Support 18 - 10-222A/ 18- .
  • Page 55 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Disconnect the connectors -1- and -2- from the front of the transmission. – Open the coolant hose bracket -2- and remove the coolant hose -3-. – Unclip the wiring harness -arrow-.
  • Page 56 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the bracket bolts -arrows- for the exhaust system on the subframe. – Remove the bolts -2- that attach the transmission mount to the transmission bracket -A- and the bolts -1- that attach the trans‐...
  • Page 57 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Place the Transmission Support - 3282- on the Engine and Gearbox Jack - VAS6931- or Engine/Gearbox Jack - VAG1383A- . Install the Transmission Support - 3282- as follows with the Mounting Element on the transmission: •...
  • Page 58 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Note The connector on the transmission must not be damaged ♦ when removing and installing transmission. Replace the wiring harness in the transmission if the connector gets damaged.
  • Page 59 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Hose Clip Pliers ♦ Engine Support Bridge - Engine Support 4 - 10-222A/4- ♦ Insert Tool - 18mm - T10179- ♦ Engine Support Bridge - Special Hook (2 pc.) - 10-222A/20- ♦...
  • Page 60 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – With the vehicle still standing on its wheels, loosen the left and right twelve-point bolt -arrow- a maximum 90°, otherwise the wheel bearing will get damaged. Refer to ⇒ Suspension, Wheels, Steering;...
  • Page 61 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Disengage the selector lever cable -1- from the bracket -2- clip -3-. Note Do not remove the clip -5-. ♦ Do not bend or kink the selector lever cable.
  • Page 62 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the upper transmission bolts -arrows- to the engine, for example, with a 12-point double joint socket insert -A-. Note If necessary for removing and installing these bolts the Insert Tool - 18mm - T10179- or the Insert Tool - 18mm - T10509- can be used.
  • Page 63 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Insert the Engine Support Bridge - Engine Support 29 - 10-222A/29- between the fender bolting edge and the fender bolting plate underneath it on both sides of the vehicle.
  • Page 64 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 The adapter -A- is the Engine Support Brackets - T40093/3-6- and is positioned as follows: – If present, remove wires from the front area of both longitudinal members -arrow-.
  • Page 65 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the heat shield (if equipped) above the right drive axle -arrows-. – Remove the left and right drive axles. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Re‐...
  • Page 66 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Disconnect the exhaust system at the clamping sleeve -arrow-. Refer to ⇒ Engine Mechanical, Fuel Injection and Ig‐ nition; Rep. Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler .
  • Page 67 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Place the Transmission Support - 3282- on the Engine and Gearbox Jack - VAS6931- or Engine/Gearbox Jack - VAG1383A- . Install the Transmission Support - 3282- as Follows with the Mounting Element on the Transmission: •...

  • Page 68: Transmission, Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Note The connector on the transmission must not be damaged ♦ when removing and installing transmission. Replace the wiring harness in the transmission if the connector gets damaged.
  • Page 69 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the Transmission Support - 3282- from the transmis‐ sion. – Replace all the bolts from the left subframe mount. – Install all the new bolt first hand-tight.

  • Page 70: Transmission Tightening Specifications

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Install the charge air hose -A-. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 21 ; Charge Air System; Overview - Charge Air System .
  • Page 71 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 1 - Direction of Travel M12 - 80 Nm ❑ When the Insert Tool - 18mm - T10179- or In‐ sert Tool - 18mm - T10509- is used: 65 Nm.

  • Page 72: Transmission, Transporting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Transmission, Transporting Special tools and workshop equipment required ♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12- ♦ Shop Crane - VAS6100- The Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12- can be used when transporting the automatic transmission and for setting up the Transmission Support - 3282- .

  • Page 73: Securing On Engine And Transmission Holder

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Securing on Engine and Transmis‐ sion Holder Special tools and workshop equipment required ♦ Holding Fixture - VW313- ♦ Holding Fixture - VW540- ♦ Engine And Transmission Holder - VAS6095- Remember there is oil in the transmission.

  • Page 74: Atf Circuit

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ATF Circuit ⇒ 6.1 ATF Circuit Assembly Overview , page 70 ⇒ 6.2 ATF Cooler, Removing and Installing , page 70 ATF Circuit Assembly Overview 1 - Transmission 2 - O-Rings ❑...
  • Page 75 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Mandatory Replacement Parts ♦ O-rings - ATF Cooler Removing – Move the selector lever into »P«. – Remove the air filter housing. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition;...
  • Page 76 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the bolts -arrows- and take out the ATF cooler. Installing Install in reverse order of removal. Note the following: Note Always replace O-rings. – Install the coolant hoses to the ATF cooler according the mark‐...

  • Page 77: Automatic Transmission Fluid

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Automatic Transmission Fluid ⇒ 7.1 ATF Level, Checking , page 73 ⇒ 7.2 ATF, Draining and Filling , page 76 ATF Level, Checking Special tools and workshop equipment required ♦...
  • Page 78 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Shorten the Bleed Pipe on the Oil Filler - VAS6262A- as Follows: – Shorten the pipe to dimension -a-. This assures the pipe on the Oil Filler - VAS6262A- will not touch the bottom on some oil containers.
  • Page 79 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Always replace the seal -arrow- for the drain plug. Note Even if the level of transmission fluid is too low, first a small amount of transmission fluid will flow out of the overflow tube, because it fills during operation.

  • Page 80: Atf, Draining And Filling

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – With the engine running install the Oil Filler - Adapter 2 - VAS6262/2- hand-tight in the check hole. – Shake before opening. Caution The ATF filler tool must be clean and the ATF must not be mixed with any other ATF.
  • Page 81 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Turn off the engine. • Place the Drip Tray or Used Oil Collection and Extraction Unit - SMN372500- under the transmission. – Remove the ATF check plug from the ATF pan -arrow-.
  • Page 82 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Install the Oil Filler - Adapter 2 - VAS6262/2- hand-tight in the ATF-check hole. – Fill with three liters of ATF. Refer to the Parts Catalog.

  • Page 83: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Special Tools Special tools and workshop equipment required ♦ Torque Wrench 5-50Nm - VAG1331- ♦ Used Oil Collection and Ex‐ traction Unit - SMN372500- ♦ Vehicle Diagnostic Tester ♦...
  • Page 84 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Engine Support Bridge - 10-222A- ♦ Engine Support Bridge - Engine Support 29 - 10-222A/29- ♦ Engine Support Bridge - Engine Support 18 - 10-222A/18- ♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/...
  • Page 85 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Seal Installer - Selector Shaft Oil Seal - T10174- ♦ Puller - Crankshaft/Power Steering Seal - T20143/1- ♦ Engine Support - Basic Set Square Pipe - T40091/1- (quantity ♦...
  • Page 86 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Socket - Sw15 - V/175- ♦ Engine And Transmission Holder - VAS6095- ♦ Shop Crane - VAS6100- ♦ Engine Bung Set - VAS6122- Rep. Gr.37 - Controls, Housing...
  • Page 87 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Engine and Gearbox Jack - VAS6931- or Engine/Gearbox Jack - VAG1383A- ♦ Holding Fixture - VW313- ♦ Holding Fixture - VW540- ♦ Engine Support Brackets - T40093/3-6- (quantity 2) ♦...

  • Page 88: Gears, Hydraulic Controls

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 38 – Gears, Hydraulic Controls ATF System ⇒ 1.1 Oil Pan, Removing and Installing , page 84 ⇒ 1.2 ATF Strainer, Removing and Installing , page 86...
  • Page 89 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Loosen and tighten the bolts on the ATF pan -arrows- diago‐ nally. Note Some residual ATF will remain in the ATF pan. – Remove the ATF pan and gasket.

  • Page 90: Atf Strainer, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ATF Strainer, Removing and Installing Removing – Remove the ATF pan. Refer to ⇒ 1.1 Oil Pan, Removing and Installing , page 84 – Remove the bolts -arrows- from the ATF strainer.

  • Page 91: Valve Body

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Valve Body ⇒ 2.1 Overview - Valve Body , page 87 ⇒ 2.2 Valve Body, Removing and Installing , page 90 ⇒ 2.3 Wire Routing, Connectors and Bracket on Valve Body , page 97 ⇒...
  • Page 92 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ❑ For attaching the valve body to the transmission ❑ Quantity 12; with different lengths ⇒ Fig. Bolt Lengths and Locations on the Valve Body , page 96 9 - Bolt ❑...
  • Page 93 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ❑ Wire routing. Refer to ⇒ 2.3 Wire Routing, Connectors and Bracket on Valve Body , page 97 ❑ Allocation. Refer to the Parts Catalog. 24 - Seal ❑...

  • Page 94: Valve Body, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Valve Body, Removing and Installing Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Bolts - Valve Body to Transmission...
  • Page 95 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 ♦ Only use lint-free cloths ♦ Check the ATF level after installing the ATF pan. Refer to ⇒ 7 Automatic Transmission Fluid , page 73 Removing – Turn off the ignition and disconnect the battery Ground (GND) cable.
  • Page 96 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Carefully pry out the connector tabs on the solenoid valves -1 through 8- using a small screwdriver and then disconnect the connectors. Caution The wiring harness or the valve body with the solenoid valves must be replaced if the one of the connectors gets damaged.
  • Page 97 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the Transmission Fluid Temperature Sensor - G93- -3- from the valve body. – Disengage the wiring harnesses from the brackets -arrows-. – If equipped, bend back the locking plate on the selector lever -arrows-.
  • Page 98 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the selector lever -1- from the selector shaft. – When doing this, hold the selector lever -1- secure with pliers -2- so that it does not turn when removing the Multifunction Transmission Range Switch - F125- .
  • Page 99 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – When removing the valve body, pay attention to the damper pistons -2-. – Remove the damper piston -2- with spring. Installing – Observe correct routing of wires so that they do not get jam‐...
  • Page 100 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Bolt Lengths and Locations on the Valve Body Bolts -arrows- Quantity 6, M6×21 Bolts -arrows A- Quantity 2, M6 x Bolts -arrows B- Quantity 4, M6 x –...

  • Page 101: Wire Routing, Connectors And Bracket On Valve Body

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Tighten the nut on the selector lever -1-. Refer to ⇒ page 89 – When doing this, hold the selector lever -1- secure with pliers -2- so that it does not turn when removing the Multifunction Transmission Range Switch - F125- .
  • Page 102 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 1 - Solenoid Valve 4 - N91- ❑ Wiring colors to the valve: green/brown 2 - Solenoid Valve 6 - N93- ❑ Wiring colors to the valve: green/gray 3 - Solenoid Valve 5 - N92- ❑...

  • Page 103: Solenoid Valve And Sensor Wiring Harness, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 1 - Bracket for the Transmis‐ sion Output Speed Sensor - G195- Connector ❑ Tightening specifica‐ tion. Refer to ⇒ page 89 2 - Bracket for the Transmis‐...
  • Page 104 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the ATF pan. Refer to ⇒ 1.1 Oil Pan, Removing and Installing , page 84 – Remove the ATF strainer. Refer to ⇒ 1.2 ATF Strainer, Removing and Installing , page 86 –...

  • Page 105: Transmission Input Speed Sensor G182 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Disconnect the sensor connector -1- from the transmission connector. – Remove the bolt from the 8-pin transmission connector. – Remove the transmission connector with the wiring harness outward from the transmission housing.
  • Page 106 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Remove the bolt -2- from the Transmission Output Speed Sensor - G195- . – Remove the Transmission Output Speed Sensor - G195- from the transmission housing.

  • Page 107: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Special Tools Special tools and workshop equipment required ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦ Torque Wrench 1783 - 2-10Nm - VAG1783- ♦ Not Illustrated: ♦...

  • Page 108: Final Drive, Differential

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 39 – Final Drive, Differential Seals ⇒ 1.1 Component Location Overview - Seals , page 104 ⇒ 1.2 Left Seal, Replacing , page 104 ⇒ 1.3 Right Seal, Replacing , page 106...
  • Page 109 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Seal - Left Removing – Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.

  • Page 110: Right Seal, Replacing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Installing Install in reverse order of removal. Note the following: – Coat the outer circumference and the sealing lips -arrow- on the new seal with ATF. •...
  • Page 111 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Seal off the opening in the transmission for the driveshaft with a clean cloth -A-. – Carefully drill a 2 to 4 mm hole -B- into the outer metal ring -C- in the seal.
  • Page 112 Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 – Install the new seal using Seal Installer - Flange Shaft Oil Seal RH - T10177- . Do not tilt the seal. – Mount the right drive axle to the transmission. Refer to ⇒ Sus‐...

  • Page 113: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Special Tools Special tools and workshop equipment required ♦ Puller - Unit Injector - T10055- ♦ Seal Installer - Flange Shaft Oil Seal LH - T10176- ♦ Seal Installer - Flange Shaft Oil Seal RH - T10177- ♦...

  • Page 114: Revision History

    Golf 2015 ➤ , Golf Variant 2015 ➤ Automatic Transmission - Edition 11.2014 Revision History DRUCK NUMBER: K005924072121 Fac‐ Edit Notes Quality tory Edi‐ Type ed‐ Checke Edi‐ tion d By tion 08/0 Ma‐ Eric P. 6/20 Edit 02/1 Link updated ext-rl tags Eric P.
  • Page 115 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
  • Page 116 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
  • Page 117 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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