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MAINTENANCE
6. Pull only light loads.
7. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.
8. During the break-in period, change both the oil and the filter at 25 hours or one month.
9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours
thereafter.
BRAKE SYSTEM BREAK-IN
Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is
new could damage brake pads and rotors.
CVT BREAK-IN (CLUTCHES / BELT)
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches
and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid
aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean away all debris when replacing the belt.
PERIODIC MAINTENANCE CHART KEY
SYMBOL
►
Perform these operations more often for vehicles subjected to severe use.
E
Emission-related Control System Service (California)
Failure to conduct this maintenance will not void the emissions warranty but may affect
emissions
D
Have an authorized dealer perform these services.
SEVERE USE ITEM: Severe Use is defined as frequent vehicle immersion in mud, water or sand, racing or race-style
high rpm use, prolonged low speed - heavy load operation or extended idle. More preventative maintenance is
required under these conditions. Fluid changes, cable and chassis lubrication are required more frequently. For engine
oil, short trip cold weather riding also constitutes severe use. Pay special attention to oil level. A rising oil level in cold
weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately and monitor level. If
oil level begins to rise, discontinue use and determine cause.
Improperly performing the procedures marked with a ■ could result in component failure and lead to serious injury or
death. Have an authorized TAYLOR-DUNN dealer perform these services.
2.4
DESCRIPTION
WARNING
9929758 R01 - 2019 TAYLOR-DUNN G-100 Service Manual
© Copyright TAYLOR-DUNN
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