Taylor-Dunn B5-540-48XL Manuals

Taylor-Dunn B5-540-48XL Manuals

Manuals and User Guides for Taylor-Dunn B5-540-48XL. We have 1 Taylor-Dunn B5-540-48XL manual available for free PDF download: Service And Replacement Parts Manual

Taylor-Dunn B5-540-48XL Service And Replacement Parts Manual

Taylor-Dunn B5-540-48XL Service And Replacement Parts Manual (162 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 10.93 MB

Table of Contents

Master

5
- Table of Contents
  5
- Replacement Parts
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- About this Manual
  8
- Introduction
  9
- Conventions
  9
- Signal Words and Their Definitions
  9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
- Service/Maintenance Guidelines
  15
Section 2

21
- Hazardous Waste Disposal
  22
- Lubrication
  22
- Lubrication and Fluids Chart
  22
- Lubrication
  23
- Lubrication Diagram
  23
- Wheel Bearings
  24
Section 3

25
- Daily Visual Inspection
  26
- Maintenance Guidelines for Severe Duty Applications
  26
- Maintenance Schedule
  26
- Pre-Operation Inspection
  26
- Every 3 Months or 500 Hours
  27
- Every 6 Months or 1,000 Hours)
  27
- Every Month or 100 Hours
  27
- Every Week
  27
- Every Year or 2,000 Hours
  27
- First 25 Hours of Operation
  27
Section 4

29
- Front Axle
  30
- Install
  30
- Remove
  30
- Assemble Complete Axle
  31
- Adjust Front Wheel Bearings
  32
- Inspect Front Wheel Bearings
  32
- Front Wheel Alignment
  33
- Front Axle
  34
- Replace Steering Knuckle
  34
- Replace Front Wheel Bearings
  35
- Replace King Pin/Bushings
  35
- Hardware Torque
  36
- King Pin Bushings
  36
- Service Limits and Specifications
  36
- Toe in
  36
Section 5

37
- Transaxle-GT Transaxle Identification
  37
- Change Oil
  38
- Check Oil Level
  38
- Axle Assembly
  39
- Install
  39
- Remove
  39
- Axle Shaft
  40
- Install
  40
- Remove
  40
- Motor, Remove
  41
- Rear Hub, Rotor & Bearings
  41
- Primary Gear Case
  42
- Assemble
  43
- Disassemble
  43
- Secondary Gear Case
  43
- Pinion Bearing Preload
  45
- Pinion Gear Shimming Instructions
  45
- Set Pinion Bearing Preload
  45
- Hardware Torque
  46
Section 6

47
- Transaxle-SD
  47
- Change Oil
  48
- Check Oil Level
  48
- Transaxle-SD
  48
- Axle Shaft
  49
- Install
  49
- Remove
  49
- Motor, Remove
  50
- Rear Hub, Rotor & Bearings
  50
- Primary Reduction Gear Case
  51
- 3Rd Member
  53
- Hardware Torque
  54
Section 7

55
- Front Wheel Alignment
  56
- Inspect Ball Joints
  56
- Replace Ball Joint
  56
- Install
  57
- Remove
  57
- Replace Upper Steering Shaft
  57
- Inspect
  58
- Install
  58
- Remove
  58
- Replace Boot
  58
- Replace Lower Steering Shaft
  58
- Inspect
  59
- Install
  59
- Remove
  59
- Replace 90° Steering Gear
  59
- Inspect
  60
- Install
  60
- Remove
  60
- Replace Steering Rack
  60
- Install
  61
- Remove
  61
- Replace Steering Wheel
  61
- Hardware Torque
  62
Section 8

63
- General Guidelines and Safety
  64
- Front Brake
  65
- Inspection
  65
- Replace Pads
  65
- Service Limits
  65
- Inspection
  66
- Rear Brake
  66
- Replace Pads
  66
- Service Limits
  66
- Rebuild Disc Brake Body
  67
- Bleed System
  68
- Flush System
  68
- Add Fluid
  69
- Master Cylinder
  69
- Push Rod Adjustment
  69
- Adjust
  70
- Hardware Torque
  70
- Parking Brake
  70
- Service Limits
  70
Section 9

71
- Bearing
  72
- Electrical Testing
  72
- Inspect/Testing
  72
- Motor Identification
  72
- Motor-Vctech
  72
- Remove/Install
  72
- Disassemble
  73
- Motor-Vctech
  73
- Assemble
  74
- Hardware Torque
  76
- Motor-ABM
  79
Section 10

81
- Air Pressure
  82
- Inflation
  82
- Tires & Wheels
  82
- Rotation
  83
- Tires & Wheels
  83
- Tread Wear
  83
- Changing Tire/Wheel Assembly
  84
- Replace the Tire (Pneumatic)
  84
- Hardware Torque
  85
- Repair the Tire (Pneumatic)
  85
- Motor Controller
  89
Section 11

91
- Remove/Install
  92
- Troubleshooting
  92
- Delta-Q
  93
- Programming
  93
- Signet
  94
- Delta-Q IC650
  95
Section 12

99
- General Guidelines and Safety
  100
- Charging
  101
- Cleaning
  101
- Watering
  101
- Returning to Service
  102
- Specific Gravity
  102
- Storage
  102
- Storing
  102
- Testing
  102
- Hardware Torque
  103
- Individual Batteries
  103
- Industrial Battery or Lift out Battery Pack
  103
- Remove/Install
  103
- Wire Diagram
  107
Section 13

109
- Hardware Identification
  110
- Torque Guidelines for Standard Hardware
  110
- Hex Lock Nuts (Stover)
  111
- Hex Nuts
  111
- Other Nuts
  111
- Generic Torque Values
  112
- Replacing Hardware
  114
Section 14

115
- Ordering Parts for Your Vehicle
  116
- Replacement Parts
  116
- Taylor-Dunn Web Site Information
  116
- Axle Assembly, Front
  118
- Axle Shaft Assembly, Rear
  120
- Transaxle Assembly, GT
  122
- Transaxle Assembly, SD 3Rd Member
  124
- Transaxle Assembly, SD Primary Reduction
  125
- Battery
  126
- Brakes, Brake Lines
  128
- Brakes, Master Cylinder
  129
- Brakes, Front Axle
  130
- Brakes, Rear Axle
  131
- Charger, Lester Summit
  132
- Charger, Lester Summit II
  132
- Charger, Deltaq
  133
- Charger, Signet
  133
- Control System, Motor Speed
  134
- Control System, Instrument Panel
  136
- Decals
  137
- Electrical, Miscellaneous
  138
- Frame and Body (P1)
  140
- Frame and Body (Cabs)
  142
- Frame and Body , Dump Option
  144
- Frame and Body, 4-Passenger
  146
- Frame and Body, Drop Sides
  148
- Frame and Body, Wood Stake Sides
  149
- Hitches
  150
- Lights
  151
- Motor
  152
- Motor Mount, AC
  154
- Steering Linkage
  156
- Suspension, Front
  158
- Suspension, Rear
  159
- Wheels and Tires
  160

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