User Manuals: Taylor-Dunn BG-015-00 Utility Vehicle

User Manuals: Taylor-Dunn BG-015-00 Utility Vehicle

Manuals and User Guides for Taylor-Dunn BG-015-00 Utility Vehicle. We have 1 Taylor-Dunn BG-015-00 Utility Vehicle manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn BG-015-00 Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn BG-015-00 Operation, T Roubleshooting And Replacement Parts Manual (174 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 13 MB

Table of Contents

Table of Contents
5
Introduction

8
- About this Manual
  8
- Who Should Read this Manual
  9
- Responsibilities
  9
- How to Use this Manual
  10
  - Conventions
    11
- How to Identify Your Vehicle
  12
- Taking Delivery of Your Vehicle
  13
Safety Rules and Operating Instructions

16
- Standard Specifications Burden Carrier (Chassis ONLY*)
  16
- Safety Rules and Guidelines
  17
- Driver Training Program
  18
  - Driver Qualifications
    18
- Vehicle Controls
  19
  - Ignition Switch
    19
  - Shift Lever
    19
  - Horn Switch
    19
  - Accessory Switch (Optional)
    19
  - Headlight Switch
    19
  - Fuel Gauge
    20
  - Hour Meter
    20
  - Steering
    20
  - Directional Signals (Optional)
    20
  - Hazard Light Switch (Optional)
    20
  - Seat Interlock Switch
    21
  - Accelerator Pedal
    21
  - Foot Brake Pedal
    21
  - Park Brake
    21
- Vehicle Operational Guidelines
  22
  - Safety Guidelines
    22
  - Starting
    22
  - While Driving
    23
  - Loading and Unloading
    23
  - Parking
    23
  - Towing
    23
  - Returning to Service
    24
- Storing and Returning to Service
  24
  - Storing Your Vehicle
    24
- Periodic Maintenance Checklist (Chassis Only*)
  25
- Maintenance Guidelines for Severe Duty Applications
  26
General Maintenance

27
- Maintenance Guidelines
  28
- Troubleshooting Guide
  29
- Lubrication Chart
  30
Engine / Transmission

31
Shiftlinkage

33
- Adjustement
  34
Front Axle Service

35
- Inspect the Front Wheel Bearings and King Pin
  36
- Adjust Front Wheel Bearings
  37
- Front Axle Removal and Installation
  38
  - Removal
    38
  - Installation
    39
- Front Axle Disassembly
  40
- Replace Front Wheel Bearings
  41
- Replace the King Pins and Bushings
  43
- Replace the Steering Knuckle
  45
Steering Component Service

47
- Front End Alignment
  48
- Inspect Ball Joints
  52
- Inspect Rod Ends
  53
- Adjust the Steering Gear
  54
- Replace the Steering Shaft
  56
- Replace the Steering Wheel
  58
- Replace the Steering Gear
  59
- Replace the Ball Joints, Tie Rods, and Drag Link
  61
  - Replacing the Drag Link
    63
  - Replacing the Tie Rod
    64
- Center the Steering Gear
  65
- Pitman Shaft Alignment
  65
- Repair the Steering Gear
  66
  - Exploded View of Steering Gear
    69
Brake Service

71
- Inspect the Service Brake
  72
  - Disc Brake Pads
    72
  - Disc Brake Rotor
    73
  - Brake Shoes
    74
  - Brake Drum
    74
  - Park Brake
    75
- Adjust the Service Brakes
  76
  - Rear Drum Brakes
    76
  - Adjust the Mechanical Brake Linkages
    77
- Adjust the Parking Brake
  78
  - Park Brake Handle
    78
  - Park Brake Linkage
    79
- Check Master Cylinder Fluid
  80
- Bleed the Brake System
  81
- Flush the Brake System
  83
- Replace Front Disc Brake Pads
  84
- Replace Rear Brake Shoes
  86
- Replace the Wheel Cylinder
  88
  - Disc Brake Body Assembly (Front Brakes)
    88
  - Drum Brake Hydraulic Spider (Rear Brakes)
    90
- Repair the Brake Body
  92
- Replace the Master Cylinder
  94
- APPENDIX A-Special Tools
  
  96
  - Repair the Master Cylinder
    96
Suspension

98
- Appendix B: Standard Hardware
  
  98
- Replace the Rear Springs
  98
- Replace the Front Springs
  99
- Replace the Spring Bushings
  101
- Replace the Shocks
  102
Tires and Wheels

103
- Tire Inflation
  104
- Tire Inspection
  104
- Replace the Tire/Wheel
  105
- Repair the Tire (Pneumatic)
  106
- Replace the Tire (Pneumatic)
  107
Battery Service

109
- Cleaning
  110
- Testing (Non-Maintenance Free)
  111
- Testing (Maintenance Free)
  112
- Watering (Non-Maintenance Free)
  113
- Storage and Returning to Service
  114
- Appendix C
  
  114
  - Storage
    114
  - Returning to Service
    115
Illustrated Parts List

121
- Front Axle & Brakes
  122
- Front Axle & Brakes (Cont'D)
  124
- Steering Gear
  126
- Drag Link
  126
- Front Suspension
  128
- Rear Suspension
  130
- Parking Brake Linkage
  132
- Foot Brake Linkage
  134
- Master Cylinder
  134
- Rear Brakes
  136
- Brake Lines and Hoses
  138
- Accelerator Pedal Linkage
  140
- Shifting Linkage
  142
- Dana Drive
  144
- Engine and Mount
  146
- Exhaust
  148
- Engine Service Parts
  150
- Fuel Tank and Lines
  152
- Instrument Panel
  154
- Frame
  156
- Decals/Warning Labels
  158
- Electrical System
  160
  - Hardware Identification
    166
  - Standard Head Markings
    166
  - Hex Bolts
    166
  - Other Bolts
    166
  - Hex Nuts
    167
  - Hex Lock Nuts (Stover)
    167
  - Other Nuts
    167
  - Suggested Torque Values (Non-Critical Hardware)
    168
  - (Critical Hardware)
    169

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