Pad Assembly / Installation; Pad Adjustment - Taylor-Dunn G0-010-00 Service And Replacement Parts Manual

BRAKE SYSTEM

PAD ASSEMBLY / INSTALLATION

1. Lubricate mounting bracket pins
disc brake caliper lube, and install rubber dust boots
w
.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other. Be sure pads and disc are
free of dirt or grease.
3. Install caliper on hub strut, and torque mounting bolts
e
to specification.
TORQUE
Front Caliper Mounting Bolts:
46 ft-lbs (62 Nm)
4. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2"(12.7 mm) of brake fluid
in the reservoir to prevent air from entering the brake
system.
5. Fill master cylinder to max level
6. Validate brakes function properly with test drive
9.12

PAD ADJUSTMENT

q
with a light film of 1. Install the adjuster screw
2. Be sure fluid level in reservoir is up to MAX line inside
3. Install wheels and torque wheel nuts.
4. It is recommended that a burnishing procedure be
stationary pad contacts disc, then back off 1/2 turn
(counterclockwise).
reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
performed after installation of new brake pads to
extend service life and reduce noise. Start machine
and slowly increase speed to 30 mph. Gradually
apply brakes to stop machine. Repeat procedure 10
times.
TORQUE
Steel Wheel Lug Nuts:
36 ft-lbs (49 Nm)
9929758 R01 - 2019 TAYLOR-DUNN G-100 Service Manual
q
and turn clockwise until
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