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C0-425-36
Taylor-Dunn C0-425-36 Manuals
Manuals and User Guides for Taylor-Dunn C0-425-36. We have
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Taylor-Dunn C0-425-36 manual available for free PDF download: Operation, Troubleshooting And Replacement Parts Manualooting And Replacement Parts Manual
Taylor-Dunn C0-425-36 Operation, Troubleshooting And Replacement Parts Manualooting And Replacement Parts Manual (246 pages)
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 19.69 MB
Table of Contents
Table of Contents
5
Introduction
11
About this Manual
12
Responsibilities
13
Who Should Read this Manual
13
How to Use this Manual
14
Conventions
15
How to Identify Your Vehicle
16
Taking Delivery of Your Vehicle
17
Safety Rules and Operating Instructions
19
Standard Specifications Tow Tractor
20
Safety Rules and Guidelines
21
Driver Training Program
22
Driver Qualifications
22
Key-Switch
23
Forward-Off-Reverse Switch
23
Horn Switch
23
Headlight Switch
23
Hi-Low Switch
24
Accessory Switch (Optional)
24
Hour Meter/ Battery Status Indicator (BSI)
24
Steering
25
Hazard Light Switch (Optional)
25
Directional Signals
25
Accelerator Pedal
26
Foot Brake Pedal
26
Battery Disconnect Switch
26
Park Brake
26
Reverse or Motion Alarm (Optional)
27
Seat Interlock Switch
27
Smart View Display
28
Vehicle Operational Guidelines
31
Safety Guidelines
31
Starting
31
While Driving
32
Loading and Unloading
32
Parking
32
Towing
32
Charging Your Vehicle
33
Operation of the Charger
33
New Battery Break in
33
Periodic Maintenance Checklist
34
Standard Periodic Maintenance Schedule for the Smart View Display
35
Standard Periodic Maintenance Schedule
35
For the Smart View Display
35
Daily Visual Inspection
36
Maintenance Guidelines for Severe Duty Applications
36
General Maintenance
37
Maintenance Guidelines
38
Maintenance Guidelines for Vehicles Used in Severe Conditions
39
Troubleshooting Guide
40
Lubrication Chart
41
Front Axle Service
43
Adjust Front Wheel Bearings
44
Inspect the Front Wheel Bearings and King Pin
44
Adjust Front Wheel Bearings
45
Front Axle Removal and Installation
46
Removal
46
Installation
47
Front Axle Disassembly
47
Front Axle Disassembly
48
Replace the King Pins and Bushings
48
Replace the Steering Knuckle
48
Replace Front Wheel Bearings
49
Replace the King Pins and Bushings
51
Replace the Pivot Pin and Bushings
52
Replace the Steering Knuckle
53
Steering Component Service
55
Front End Alignment
56
Inspect Ball Joints
59
Adjust the Steering Gear (Saginaw)
60
Replace the Tilt Steering Assembly
62
Replace the Tilt Steering Assembly
63
Assemble
64
Steering Column
63
Disassemble
63
Replace the Steering Gear
65
Center the Steering Gear
66
Pitman Shaft Alignment
66
Replace the Ball Joints, Tie Rods, and Drag Link
67
Replacing the Drag Link
68
Replacing the Tie Rod
69
Repair the Steering Gear
70
Exploded View of Steering Gear
73
Brake Service
75
Inspect the Service Brake
76
Disc Brake Pads
76
Disc Brake Rotor
77
Inspect the Parking Brake
78
Wheel Park Brake
78
Adjust the Service Brakes
79
Two or Four Wheel Hydraulic Disc Brakes
79
Adjust the Brake Linkage
79
Adjust the Parking Brake
81
Wheel Park Brake
81
Check Master Cylinder Fluid
82
Bleed the Brakes
83
Flush the Brake System
85
Replace the Parking Brake Lining
86
Wheel Park Brake
86
Replace Front Brake Pads
87
Replace Rear Brake Pads
89
Hydraulic Disc
89
Replace the Wheel Cylinder
91
Disc Brake Body Assembly (Front or Rear)
91
Repair the Brake Body
93
Replace the Master Cylinder
95
Repair the Master Cylinder
97
Throttle Linkage
99
Throttle Linkage Adjustments
100
Motor Service
101
Inspecting the Motor Brushes
102
Motors with Internal Cooling Fans
102
Motor Inspection
103
Motor Removal and Installation
103
Motor Inspection
107
Replacing the Brushes or Armature Bearing
107
Repairing the Commutator
108
Service Limits
108
Service Limits
110
Transmission
111
Transmission
112
Check Oil Level
112
Change Oil
113
Motor Removal and Installation
114
Rear Hub or Rotor
115
Removing and Installing the Rear Axles
116
Transmission Assembly
118
Remove and Install
118
Disassembly and Reassembly of the Primary Reduction Gear Case
120
Disassembly and Reassembly of the Primary
120
Reduction Gear Case
120
Disassembling the 3Rd Member
123
Assembling the 3Rd Member
126
Pinion Bearing Preload
129
Pinion Gear Shimming Instructions
130
Setting the Pinion Gear Depth
130
Suspension
133
Replace the Rear Springs
134
Replace the Front Springs
135
Replace the Shocks
136
Front or Rear
136
Tires and Wheels
137
Tires and Wheels
138
Tire Inflation
138
Tire Inspection
138
Replace the Rear Tire/Wheel
139
Repair the Tire (Pneumatic)
140
Replace the Tire (Pneumatic)
141
Battery Service
143
Cleaning
144
Testing
145
Watering
147
Charging
148
Replacing (6-Volt Batteries Only)
149
Moist Charge Batteries
151
Storage and Returning to Service
152
Storage
152
Returning to Service
153
Wire Diagrams........................................................ 1
185
Illustrated Parts
187
Illustrated Parts ...................................................... 1
212
Sevcon Control System Troubleshooting
155
Definitions
156
Important Notes and Instructions
156
Terminology Used
156
Test Equipment Required
156
Start Troubleshooting here
157
Status Led Code Table
180
Control Panel
185
Front Axle, Steering and Brakes
188
Steering Column
190
Steering Gear
192
Front Suspension
194
Illustrated Parts
194
Front Suspension
195
Transmission Assembly
196
Transmission Gear Case
198
Rear Axle
200
Transmission Differential Case
200
Brake Body Assembly
202
Rear Brakes
202
Rear Suspension
204
Master Cylinder
206
Motor
206
Brake Lines
210
Master Cylinder
210
Brake Linkage (Parking Brake)
212
Brake Linkage (Foot Brake)
214
Throttle Linkage
216
Wheels and Tires
218
Instrument Panel (Dash)
220
Resetting the Smart View Display
221
Speed Control Panel
222
Miscellaneous Electrical
224
Lighting System
226
Seat Cushions and Deck
228
Decals
230
Frame Components
232
Side Battery Extract Option
232
Front Push Plate Option
234
Hitches
234
Batteries
236
Charger
236
Special Tools
238
Torque Values
240
APPENDIX A-Special Tools
244
APPENDIX B-Torque Values
244
APPENDIX A-Special Tools.................................... A-1
244
APPENDIX B-Torque Values .................................. B-1
244
Appendix C ............................................................. 1
244
Appendix C
244
Brake Lining Handling Precautions
244
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