Taylor-Dunn B0-248-48AC Manuals

Taylor-Dunn B0-248-48AC Manuals

Manuals and User Guides for Taylor-Dunn B0-248-48AC. We have 1 Taylor-Dunn B0-248-48AC manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B0-248-48AC Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B0-248-48AC Operation, T Roubleshooting And Replacement Parts Manual (232 pages)

EQUIPPED WITH AC MOTOR PEED CONTROL

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 20 MB

Table of Contents

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Introduction
  8
- Safety Rules and Operating Instructions
  10
  - Conventions
    11
  - How to Identify Your Vehicle
    12
  - Taking Delivery of Your Vehicle
    13
Safety Rules and Operating Instructions

15
- Standard Specifications
  
  16
- Safety Rules and Guidelines
  
  17
- Driver Training Program
  
  18
  - Driver Qualifications
    18
- Dash up to Serial #179501
  
  19
  - Horn Switch
    19
  - Forward-Off-Reverse Switch
    19
  - 3A) Light Switch
    19
  - 3B) Hi-Low Switch
    19
  - Combination Display
    19
  - Accessory Switches (Optional)
    19
- Vehicle Controls
  
  19
  - Key-Switch
    19
  - Emergency Stop Switch
    19
  - Strobe Switch (Optional)
    20
  - Forward-Off-Reverse Switch
    20
  - Hi-Low Switch (Optional)
    20
  - Smart View Display
    20
  - Horn Switch
    20
  - Key-Switch
    20
  - Wiper Switch (Optional)
    20
  - Headlight Switch
    20
- Dash Starting Serial #1795002
  
  20
  - Combination Display
    21
  - Charger Interlock
    23
- Vehicle Operational Guidelines
  
  24
  - Safety Guidelines
    24
  - Starting
    24
  - While Driving
    24
  - Loading and Unloading
    25
  - Parking
    25
  - Towing
    25
  - Adjustable Controller Parameters
    26
- Charging Your Vehicle
  
  28
- Storing and Returning to Service
  
  30
  - Storing Your Vehicle
    30
  - Returning to Service
    30
- Periodic Maintenance Checklist
  
  31
  - Daily Visual Inspection
    32
- Maintenance Guidelines for Severe Duty Applications
  
  32
  - General Maintenance
    33
    
    Troubleshooting Guide
    35
    
    Lubrication Chart
    36
Front Axle Service

37
- Inspect the Front Wheel Bearings and King Pin
  38
- Adjust Front Wheel Bearings
  39
- Front Axle Removal and Installation
  40
  - Removal
    40
  - Installation
    41
- Steering Component Service
  41
Steering Component Service

49
- Front End Alignment
  50
- Inspect Ball Joints
  54
- Inspect Rod Ends
  55
- Adjust the Steering Gear
  56
- Replace the Steering Shaft
  58
- Replace the Steering Wheel
  60
- Replace the Steering Gear
  61
- Replace the Ball Joints, Tie Rods, and Drag Link
  62
  - Replacing the Drag Link
    64
  - Replacing the Tie Rod
    65
- Center the Steering Gear
  66
- Pitman Shaft Alignment
  66
- Repair the Steering Gear
  67
  - Exploded View of Steering Gear
    70
Brake Service

71
- Brakes Service
  71
  - Inspect the Service Brake
    72
    
    Disc Brake Pads
    72
    
    Disc Brake Rotor
    73
  - Inspect the Automatic Parking Brake
    74
  - Adjust the Automatic Parking Brake
    74
  - Adjust the Service Brakes
    74
  - Check Master Cylinder Fluid
    75
  - Bleed the Brake System
    76
  - Flush the Brake System
    78
  - Replace Front Disc Brake Pads
    79
  - Replace Rear Brake Pads
    81
    
    Hydraulic Disc
    81
  - Replace the Wheel Cylinder
    83
    
    Disc Brake Body Assembly (Front or Rear)
    83
  - Replace the Master Cylinder
    85
  - Repair the Master Cylinder
    87
Transmission

89
- Check Oil Level
  90
- Change Oil
  91
- Motor Removal and Installation
  92
- Rear Hub or Rotor
  93
- Removing and Installing the Rear Axles (Disc Brakes)
  94
- Transmission Assembly
  96
  - Remove and Install
    96
- Disassembly and Reassembly of the Primary Reduction Gear Case
  97
- Disassembling the 3Rd Member
  100
- Assembling the 3Rd Member
  103
  - Pinion Bearing Preload
    106
- Pinion Gear Shimming Instructions
  107
  - Setting the Pinion Gear Depth
    107
Suspension

109
- Replace the Rear Springs
  110
- Replace the Front Springs
  111
- Replace the Spring Bushings
  112
- Replace the Shocks
  113
- Tires and Wheels
  113
Tires and Wheels

115
- Tire Inflation
  116
- Tire Inspection
  116
- Replace the Tire/Wheel
  117
- Repair the Tire (Pneumatic)
  118
- Replace the Tire (Pneumatic)
  119
Battery Service

121
- Cleaning
  122
- Testing
  123
- Watering
  125
- Charging
  126
- Replacing (6-Volt Batteries Only)
  127
  - Moist Charge Batteries
    129
- Storage and Returning to Service
  130
  - Storage
    130
  - Returning to Service
    131
Control System Diagnostics

135
- Important Notes and Instructions
  136
- Test Equipment Required
  136
- Status LED Code Table
  137
- Throttle Module Test
  140
- Wire Diagram
  142
Electrical Troubleshooting

154
Illustrated Parts

163
- Front Axle
  164
- Steering Knuckle
  166
- Steering Linkage
  168
- Steering Column
  170
- Front Suspension
  172
- Steering Gear
  172
- Rear Suspension
  174
- Transmission Gear Case
  176
- Rear Axle
  178
- Transmission Differential Case
  178
- Rear Brakes
  180
  - Front Brake
    181
- Brake Lines
  182
- Master Cylinder
  182
- Motor
  184
- Motor Mount
  186
- Wheels and Tires
  188
- Instrument Panel Starting Serial # 179502
  190
- Instrument Panel up to Serial # 179501
  190
- Speed Control Panel
  192
- Wire Harnesses
  192
- Resetting the Maintenance Meter Function
  193
- Miscellaneous Electrical
  194
- Lighting
  196
- Lestronic® Charger
  198
- Signet® Charger
  202
- Portable Charger Wiring
  203
- Batteries
  204
- Seat Cushions and Deck
  206
- Mirrors
  208
- Miscellaneous Frame Components
  208
- Decals
  210
- Cab Options
  212
- Door Options, Steel Cab
  214
- Door Options, Fiberglass Cab
  216
- Hydraulic Dump Body Option
  218
- Rear Cargo Box
  220
- Top Covers
  220
- Hitches
  222
- Ladder Rack Option B2-004-66 and B2-006-78
  223
- Appendix B
  
  225
  - Brake Lining Handling Precautions
    225
- Appendix A: Special Tools
  
  226
  - Hex Bolts
    227
  - Other Bolts
    227
  - Hardware Identification
    227
  - Hex Nuts
    228
  - Hex Lock Nuts (Stover)
    228
  - Other Nuts
    228
  - Suggested Torque Values (Non-Critical Hardware)
    229
- Appendix C: Brake Lining Handling Precautions
  
  231

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