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B0-011-00
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Manuals and User Guides for Taylor-Dunn B0-011-00. We have
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Taylor-Dunn B0-011-00 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual
Taylor-Dunn B0-011-00 Operation, T Roubleshooting And Replacement Parts Manual (180 pages)
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 16.98 MB
Table of Contents
Table of Contents
6
Who Should Read this Manual
7
Responsibilities
7
About this Manual
7
How to Use this Manual
8
Conventions
8
How to Identify Your Vehicle
9
Taking Delivery of Your Vehicle
10
Table of Contents
11
Standard* Specifications
12
Driver Qualifications
13
Driver Training Program
13
Safety Rules and Guidelines
13
Accelerator Pedal
14
Forward-Reverse Switch
14
Key-Switch
14
Seat Interlock Switch
14
Vehicle Controls
14
Charger Interlock
15
Foot Brake Pedal
15
Horn Button
15
Park Brake
15
Steering
15
Battery Status Indicator (1) (Optional)
16
Headlights and Accessories (Optional)
16
Hour Meter (2) (Optional)
16
Loading and Unloading
17
Safety Guidelines
17
Starting
17
Towing Loads
17
Vehicle Operational Guidelines
17
While Driving
17
Parking
18
Towing this Vehicle
18
Charging Your Vehicle
19
Signet Charger Operation, Model HB Series
19
Signet Charger Operation, Model HBS Series
19
Charging Time
20
Lestronic II Charger Operation
20
New Battery Break in
20
Returning to Service
20
Storing / Returning to Service
20
Storing Your Vehicle
20
Periodic Maintenance Checklist
21
Daily Visual Inspection
22
Maintenance Guidelines for Severe Duty Applications
22
Section 3 -
23
Maintenance Guidelines
24
Severe Duty Guidelines
25
Lubrication Chart
26
Troubleshooting Guide
27
Mechanical Drum Brakes
28
Auto-Adjust Brake Mechanism Theory of Operation
29
Inspecting the Auto Adjuster
30
Replacing the Brake Shoes
32
Replacement and Inspection of Park Brake Lock
34
Brake Pedal Linkage
35
Adjusting the Brake Pedal Linkage
36
Front Axle and Steering
37
Front Axle Removal and Installation
38
Adjusting the Toe-In
39
Aligning the Front End
39
Centering the Steering Gear
40
Repairing the Front Axle
41
Steering Yoke/Bushings
41
Ball Joints
42
Wheel Bearings
43
Removal and Installation of the Steering Gear Assembly
45
Input Shaft Endplay
47
Steering Gear Adjustment
47
Gear Lash
48
Steering Gear Disassembly and Repair
49
Exploded View of Steering Gear
52
Drive Service
53
Removing the Rear Axles
53
Servicing the Differential
54
Changing the Differential Oil
57
Motor Removal
59
Armature Inspection
60
Replacing the Brushes
61
Inspecting the Motor Brushes
63
Battery
64
Cleaning
64
Servicing
65
Battery Storage
66
Table of Contents
67
Symptoms
68
IMPORTANT NOTES and INSTRUCTIONS
69
Read this First
69
Test Equipment Required
69
Definitions
70
Symptom Troubleshooting Guide
85
Pmc Control
86
Plugging Diode
88
Freewheel Diode
89
Iso
90
Solenoids
92
Motor
95
Table of Contents
99
Operating Instructions and Theory of Operation
100
Testing the Charging Cycle
101
Important Notes and Instructions
102
Test Equipment Required for Troubleshooting
102
Troubleshooting for Built-In Charger
103
Troubleshooting for Portable Charger
106
Testing the Timer Relay
107
Testing the Interlock Relay
108
Table of Contents
109
Operating Instructions and Theory of Operation
110
HB/PT and GEL Indicator Lamps
111
Testing the Charging Cycle
111
Troubleshooting
111
Status LED Error Code Table
113
Troubleshooting
114
Charger Models: Hbs 600 Hbs 1000
115
Clamp on DC Ammeter to Measure up to 20-Amps
116
Damage to the Charger
116
Definitions
116
If the Charger Exhibits Intermittent Problems, It Must be in the Failed Mode for Troubleshooting
116
Make Sure that the AC Electrical Socket the Charger Is Plugged into Is in Good
116
Make Sure that the AC Voltage at the Electrical Socket Is the same as the AC
116
Make Sure the Batteries Are in Good Condition
116
Test Equipment Required for Troubleshooting
116
There Are no Internally Serviceable Components in the Charger. if the Charger Has Failed then It Must be
116
This Troubleshooting Guide Assumes a Familiarity with the Use of a Digital Multimeter
116
Operating Instructions and Theory of Operation
117
Testing the Charging Cycle
118
Status Light Error Code Table
119
Troubleshooting
120
Illustrated Parts
121
Front Axle and Steering Knuckle
122
Steering Linkage
124
Steering Column
126
Steering Gear
128
Front Suspension
130
Transmission Differential Case
132
Rear Axle and Brakes
134
Rear Suspension
136
Motor
138
Brake/Accelerator Linkage
140
Wheels and Tires
142
Instrument Panel
144
Speed Control Panel
146
Miscellaneous Electrical
148
Lester Charger
150
Signet Charger
152
Batteries
154
Seat Cushions, Lights and Deck
156
Decals
158
Strobe Light
160
Sun Top and Windshield
162
Mirrors
164
B 125 Stake Sides/B 100 Luggage Rack
166
Tool Box B 100
168
Signet Charger
170
Appendix A: Special Tools
172
Hardware Identification
173
Hex Bolts
173
Other Bolts
173
Hex Lock Nuts (Stover)
174
Hex Nuts
174
Other Nuts
174
Suggested Torque Values (Non-Critical Hardware)
175
Appendix C: Brake Lining Handling Precautions
177
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