Taylor-Dunn BurdenMaster B 2-00 Manuals

Manuals and User Guides for Taylor-Dunn BurdenMaster B 2-00. We have 2 Taylor-Dunn BurdenMaster B 2-00 manuals available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual, Operator's Manual

Taylor-Dunn BurdenMaster B 2-00 Operation, T Roubleshooting And Replacement Parts Manual (266 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 10 MB

Table of Contents

7
- About this Manual
  8
- Who Should Read this Manual
  8
- Responsibilities
  8
- How to Use this Manual
  9
- Conventions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Sc1-00 Stock Chaser B2-48 with Stake Side Dump Bed Option

13
- Standard Specifications Burden Carrier
  
  14
- Safety Rules and Guidelines
  
  15
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Vehicle Controls
  
  16
- Dash Endingserial #179666
  
  16
  - Key-Switch
    16
  - Horn Switch
    16
  - Battery Gauge / Smart View
    16
  - Hour Meter
    16
  - Accessory Switch (Optional)
    16
  - Auxiliary Switches
    16
  - Headlight Switch
    16
  - Forward-Off-Reverse Switch
    16
- Dash Starting Serial #179667
  
  17
  - Headlight Switch
    17
  - Wiper Switch (Optional)
    17
  - Strobe Switch (Optional)
    17
  - Forward-Off-Reverse Switch
    17
  - Hi-Low Switch (Optional)
    17
  - Smart View Display
    17
  - Horn Switch
    17
  - Key-Switch
    17
  - Battery Status Indicator, Analog
    18
  - Battery Status Indicator, Digital Bargraph
    18
  - Directional Signals (Optional)
    18
  - Hazard Light Switch (Optional)
    18
  - Accelerator Pedal
    19
  - Foot Brake Pedal
    19
  - Park Brake
    19
  - Charger Interlock
    19
  - Seat Interlock Switch
    19
  - Steering
    20
  - Reverse or Motion Alarm
    20
  - Smart View Display
    21
  - Fault Code Tables
    23
- Vehicle Operation Guidelines
  
  24
  - Safety Guidelines
    24
  - Starting
    24
  - While Driving
    24
  - Loading and Unloading
    24
  - Towing Loads
    24
  - Parking
    25
  - Automatic Electric Park Brake
    25
  - Towing this Vehicle
    25
- Charging Your Vehicle
  
  26
- Storing / Returning to Service
  
  27
  - Storing Your Vehicle
    27
  - Returning to Service
    27
- Periodic Maintenance Checklist
  
  28
- Standard Periodic Maintenance Schedule for the Smart View Display
  
  29
  - Daily Visual Inspection
    30
- Maintenance Guidelines for Severe Duty Applications
  
  30
Front Axle Service

35
- Inspect the Front Wheel Bearings and King Pin
  36
- Adjust Front Wheel Bearings
  37
- Front Axle Removal and Installation
  38
  - Removal
    38
  - Installation
    39
- Front Axle Disassembly
  40
- Replace Front Wheel Bearings
  41
- Replace the King Pins and Bushings
  43
- Replace the Steering Knuckle
  45
Steering Component Service

47
- Front End Alignment
  48
- Inspect Ball Joints
  52
- Adjust the Steering Gear
  53
- Replace the Steering Shaft
  55
- Replace the Steering Wheel
  57
- Replace the Steering Gear
  58
- Replace the Ball Joints, Tie Rods, and Drag Link
  59
  - Replacing the Drag Link
    61
  - Replacing the Tie Rod
    62
- Center the Steering Gear
  63
- Pitman Shaft Alignment
  63
- Repair the Steering Gear
  64
  - Exploded View of Steering Gear
    67
Brake Service

69
- Inspect the Service Brake
  
  70
  - Disc Brake Pads (B 2-10, Front B 2-00 Optional)
    70
  - Disc Brake Rotor (B 2-10, Front B 2-00 Optional)
    71
- Inspect the Parking Brake
  
  72
  - Wheel Park Brake
    72
- Adjust the Service Brakes, B 2-10
  
  73
  - Two or Four Wheel Hydraulic Disc Brakes
    73
- Adjust the Service Brakes, B 2-00
  
  74
- Adjust the Parking Brake
  
  75
  - Wheel Park Brake, B 2-00
    75
  - Wheel Park Brake, B 2-10
    76
- Check Master Cylinder Fluid
  
  78
- Bleed the Brakes
  
  79
- Flush the Brake System
  
  81
- Replace the Parking Brake Lining
  
  82
  - Wheel Park Brake
    82
- Replace Front Brake Pads
  
  83
- Replace Rear Brake Pads or Shoes
  
  85
  - Hydraulic Disc, B 2-10
    85
  - Rear Drum Brakes, B 2-00
    86
- Replace the Wheel Cylinder
  
  88
  - Disc Brake Body Assembly (Front or Rear)
    88
  - Torque Spider. B 2-00
    89
- Repair the Disc Brake Body
  
  90
- Replace the Master Cylinder
  
  92
- Repair the Master Cylinder
  
  94
Motor Service

95
- Inspecting the Motor Brushes
  96
  - Motors with Internal Cooling Fans
    96
- Motor Inspection
  97
- Motor Removal and Installation
  97
- Replacing the Brushes or Armature Bearing
  101
- Repairing the Commutator
  102
- Service Limits
  104
Table of Contents

105
- Troubleshooting
  
  106
- Remove/Install
  
  106
- Programming
  
  107
  - Delta-Q
    107
  - Signet
    108
  - Delta-Q IC650
    109
Transmission

111
- Check Oil Level
  112
- Change Oil
  113
- Motor Removal and Installation
  114
- Rear Hub or Rotor
  115
- Removing and Installing the Rear Axles
  116
- Transmission Assembly
  118
  - Remove and Install
    118
- Disassembly and Reassembly of the Primary Reduction Gear Case
  120
- Disassembling the 3Rd Member
  123
- Assembling the 3Rd Member
  126
  - Pinion Bearing Preload
    129
- Pinion Gear Shimming Instructions
  130
  - Setting the Pinion Gear Depth
    130
Transmission 2 (B 2-00)

133
- Check Oil Level
  
  134
- Change Oil
  
  135
- Motor
  
  136
  - Removal
    136
  - Installation
    136
- Rear Hub with Brake Drum
  
  137
  - Removal and Installation
    137
- Rear Axle
  
  138
  - Replace the Axle Bearing
    140
- Transmission
  
  141
  - Removal
    141
  - Installation
    142
- Differential Case
  
  144
  - Disassemble
    144
  - Assemble
    147
Suspension

149
- Replace the Rear Springs
  
  150
  - Leaf (Elliptical)
    150
  - Leaf (Elliptical)
    151
- Replace the Front Springs
  
  151
- Replace the Spring Bushings
  
  152
- Replace the Shocks
  
  153
  - Front
    153
Tires and Wheels

155
- Tire Inflation
  156
- Tire Inspection
  156
- Replace the Tire/Wheel
  157
- Repair the Tire (Pneumatic)
  158
- Replace the Tire (Pneumatic)
  159
Battery Service

161
- Cleaning
  162
- Testing
  163
- Watering
  165
- Charging
  166
- Replacing (6-Volt Batteries Only)
  167
  - Moist Charge Batteries
    169
- Storage and Returning to Service
  170
  - Storage
    170
  - Returning to Service
    171
Illustrated Parts

181
- Front Axle
  182
- Front Brakes
  184
- Steering Linkage
  186
- Steering Column
  188
- Front Suspension
  190
- Steering Gear
  190
- Rear Suspension, B 2-00
  192
- Rear Suspension, B 2-10
  192
- Front Shocks Option
  194
- Transmission Primary Gear Case, B 2-10
  198
- Transmission Differential Case, B 2-10
  200
- Rear Axle and Brakes, B 2-00
  203
- Rear Axle, B 2-10
  203
- Rear Brakes, B 2-10
  204
- Motor
  206
- Master Cylinder and Linkage
  208
- Hydraulic Brake Lines
  210
- Brake Linkage (Parking Brake), B 2-10
  212
- Brake Linkage (Parking Brake), B 2-00
  214
- Wheels and Tires
  216
- Instrument Panel Starting Serial Number 179667
  218
- Instrument Panel up to Serial Number 179666
  218
- Resetting the Smart View Display
  218
- Speed Control Panel
  220
- Chargers
  221
- Miscellaneous Electrical
  226
- Batteries
  229
- Seat Cushions, Lights, Deck and Frame
  230
- Decals
  232
- Fixed 2Nd and 3Rd Seat Option
  234
- Hitches
  235
- Cab and Cowl Windshield Frame Option
  236
- Dome Light Option
  238
- Foldaway 2Nd Seat Option
  238
- Windshield Wiper Option
  238
- Cab Doors
  240
- Mirrors
  242
- Strobe Light
  242
- Sun Tops
  244
- Optional Deckboards
  248
- Tool Box Doors Option
  250
- Rear Shocks (Optional)
  251
- Stake Side Options
  252
- 12" Side Panel Option
  254
- Cargo Box Option
  254
- Ambulance Deck and Top
  256
- Appendix A: Special Tools
  
  260
- Appendix B: Suggested Torque
  
  261
  - Hex Bolts
    261
  - Other Bolts
    261
  - Hex Nuts
    262
  - Hex Lock Nuts (Stover)
    262
  - Other Nuts
    262
  - Suggested Torque Values (Non-Critical Hardware)
    263
- Appendix C: Brake Lining Handling Precautions
  
  265

Taylor-Dunn BurdenMaster B 2-00 Operator's Manual (62 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 1 MB

Contact Information
3
The Taylor-Dunn Corporation
4
Table of Contents
5
Introduction
7
Who Should Read this Manual
7
About this Manual
7
Glossary of Terms
8
Conventions
10
Signal Words and Their Definitions
10
Safety Alert Message
10
Responsibilities
11
Of the Owner
11
Of the Operator
11
Of the Passengers
11
Of the Service Personnel
11
Vehicle Modifications
12
Replacement Parts
13
Using Non-OEM Replacement Components
13
About Your Vehicle
14
Licensing Requirements
14
Vehicle Compliance
14
How to Identify Your Vehicle
15
Data Plate
15
Where to Find Data Plate and Serial Number
15
Taking Delivery of Your Vehicle
16
What to Do if a Problem Is Found
16
Operator Training
17
Driver Qualifications
17
Vehicle Controls
18
1: Light Switch
18
2: Windshield Wiper
18
3: Strobe Light
18
4: Direction Control Switch
18
5: High / Low Speed Switch
18
6: Dash Display
18
7: Horn Switch
18
8: Start Switch
18
1: Throttle Pedal
19
2: Foot Brake Pedal
19
Parking Brake
19
Steering
19
Turn Signal Switch
19
Hazard Light Switch
19
Smartview® Dash Display
20
Fault Codes
21
Vehicle Operation
23
General Safety Guidelines
23
Collisions or Accidents
24
Seat Belts (Optional)
25
All Seat Belt Types
26
Combination Lap and Shoulder Belts
26
Lap Belts Only
26
Seat Belts While Pregnant
26
Safety Belt Maintenance
26
Starting
27
Driving
28
Transporting Pets
29
Loading Cargo
30
Vehicle Load Capacity, Definition
31
Towing
32
Draw Bar Pull (DBP), Definition
32
Hitch Release
33
Towing the Vehicle
34
Tie Downs for Transportation
35
Charging Your Vehicle
36
Generic Safety Guidelines
36
Delta-Q Quiq Charger
37
Lester Summit Charger
39
Charging Time
41
New Battery Break in
41
AC Power Source
41
Signet Model HBS Charger
42
Signet Model HB Charger
44
X-Series Charger
46
Lestronic II Charger
48
Storing and Returning to Service
49
Storing Your Vehicle
49
Returning to Service
49
Vehicle Maintenance
50
Daily Inspection
50
Pre-Operation Inspection
50
Interlock Switch Inspection
51
Start Switch
51
Charger Interlock Switch
51
High Pedal Disable (HPD)
51
Operator Presence Switch
51
Brake Interlock Switch
51
Maintenance Schedule
52
First 20 Hours of Operation
52
Every Week or 20 Hours
52
Every Month or 100 Hours
52
Every 3 Months or 300 Hours
52
Every 6 Months or 600 Hours)
52
Every Year or 1200 Hours
52
Every 2 Years or 2400 Hours
52
Maintenance Guidelines for Severe Duty Applications
52
Battery Maintenance
53
Cleaning
54
Watering
54
Tires
55
Air Pressure
55
Tire Tread Wear
55
Changing a Tire/Wheel Assembly
56
Tire Rotation
57
Replacing a Tire
57
Brake Fluid Level
58
Cleaning
59
Glass
59
Plastic Windows
59
Seats / Soft Doors
59
Interior
59
Exterior Body
59
Cleaning the Seat Belts
59
Battery Charger
59
Under Carriage
59
Batteries
59
Standard Specifications
60
Review
60
Index
61

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Taylor-Dunn BurdenMaster B 2-00 Manuals

Taylor-Dunn BurdenMaster B 2-00 Operation, T Roubleshooting And Replacement Parts Manual (266 pages)

Table of Contents

Table of Contents

Sc1-00 Stock Chaser B2-48 with Stake Side Dump Bed Option

Standard Specifications Burden Carrier

Safety Rules and Guidelines

Driver Training Program

Vehicle Controls

Dash Endingserial #179666

Dash Starting Serial #179667

Vehicle Operation Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule for the Smart View Display

Maintenance Guidelines for Severe Duty Applications

Front Axle Service

Steering Component Service

Brake Service

Inspect the Service Brake

Inspect the Parking Brake

Adjust the Service Brakes, B 2-10

Adjust the Service Brakes, B 2-00

Adjust the Parking Brake

Check Master Cylinder Fluid

Bleed the Brakes

Flush the Brake System

Replace the Parking Brake Lining

Replace Front Brake Pads

Replace Rear Brake Pads or Shoes

Replace the Wheel Cylinder

Repair the Disc Brake Body

Replace the Master Cylinder

Repair the Master Cylinder

Motor Service

Table of Contents

Troubleshooting

Remove/Install

Programming

Transmission

Transmission 2 (B 2-00)

Check Oil Level

Change Oil

Motor

Rear Hub with Brake Drum

Rear Axle

Transmission

Differential Case

Suspension

Replace the Rear Springs

Replace the Front Springs

Replace the Spring Bushings

Replace the Shocks

Tires and Wheels

Battery Service

Illustrated Parts

Appendix A: Special Tools

Appendix B: Suggested Torque

Appendix C: Brake Lining Handling Precautions

Taylor-Dunn BurdenMaster B 2-00 Operator's Manual (62 pages)

Table of Contents

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