Taylor-Dunn B0-012-10 Manuals

Taylor-Dunn B0-012-10 Manuals

Manuals and User Guides for Taylor-Dunn B0-012-10. We have 1 Taylor-Dunn B0-012-10 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B0-012-10 Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B0-012-10 Operation, T Roubleshooting And Replacement Parts Manual (254 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 8 MB

Table of Contents

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Model B0
  8
- Responsibilities
  8
- Who Should Read this Manual
  8
- Conventions
  9
- How to Use this Manual
  9
- Safety Rules and Operating Instructions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Sc1-00 Stock Chaser B2-48 with Stake Side Dump Bed Option

13
- Standard Specifications
  
  14
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Safety Rules and Guidelines
  
  15
- Vehicle Controls
  
  16
  - Key-Switch
    16
  - Forward-Off-Reverse Switch
    16
  - Hour Meter (Optional)
    16
  - Battery Status Indicator, Analog
    16
  - Accessory Switch (Optional)
    16
  - Headlight Switch
    16
  - Auxiliary Switch (Optional)
    16
  - Horn Switch
    16
  - Park Brake
    17
  - Foot Brake Pedal
    17
  - Steering
    17
  - Accelerator Pedal
    17
  - Charger Interlock
    18
  - Seat Interlock Switch
    18
  - Directional Signals (Optional)
    18
  - Hazard Light Switch (Optional)
    18
  - Battery Status Indicator, Digital Bargraph (Optional)
    19
- Vehicle Operational Guidelines
  
  20
  - Safety Guidelines
    20
  - Starting
    20
  - While Driving
    20
  - Loading and Unloading
    20
  - Towing Loads
    20
  - Parking
    21
  - Towing this Vehicle
    21
- Charging Your Vehicle
  
  22
- Storing / Returning to Service
  
  23
  - Storing Your Vehicle
    23
  - Returning to Service
    23
- Periodic Maintenance Checklist
  
  24
  - Daily Visual Inspection
    25
- Maintenance Guidelines for Severe Duty Applications
  
  25
  - Troubleshooting Guide
    29
  - Lubrication Chart
    30
Table of Contents

31
- Inspect the Front Wheel Bearings and King Pin
  32
- Adjust Front Wheel Bearings
  33
- Front Axle Removal and Installation
  34
  - Removal
    34
  - Installation
    34
- Front Axle Disassembly
  35
- Replace Front Wheel Bearings
  36
- Replace the King Pins and Bushings
  37
- Replace the Steering Knuckle
  38
Table of Contents

39
- Front End Alignment
  40
- Inspect Ball Joints
  43
- Inspect Rod Ends
  43
- Adjust the Steering Gear
  44
- Replace the Steering Shaft
  45
- Replace the Steering Gear
  46
- Replace the Steering Wheel
  46
- Replace the Ball Joints, Tie Rods, and Drag Link
  47
  - Replacing the Drag Link
    48
  - Replacing the Tie Rod
    49
- Center the Steering Gear
  49
- Pitman Shaft Alignment
  50
- Repair the Steering Gear
  51
  - Exploded View of Steering Gear
    53
Table of Contents

55
- Inspect the Service Brake
  56
  - Disc Brake Pads
    56
  - Disc Brake Rotor
    56
  - Front Axle Service
    56
- Adjust the Service Brakes
  57
  - Two or Four Wheel Hydraulic Disc Brakes
    57
- Inspect the Parking Brake
  57
- Adjust the Parking Brake
  58
  - Wheel Park Brake
    58
- Check Master Cylinder Fluid
  59
- Bleed the Brake System
  60
- Flush the Brake System
  61
- Replace the Parking Brake Lining
  61
  - Wheel Park Brake
    61
- Replace Front Disc Brake Pads
  62
- Replace Rear Brake Pads or Shoes
  63
- Replace the Wheel Cylinder
  64
  - Disc Brake Body Assembly (Front or Rear)
    64
- Repair the Brake Body
  65
- Replace the Master Cylinder
  67
- Repair the Master Cylinder
  68
  - Throttle Linkage Adjustments
    70
Table of Contents

73
- Adjust the Drive Chain
  
  74
- Check the Oil Level
  
  75
- Change the Oil
  
  75
- Drive Motor
  
  76
  - Remove
    76
  - Install
    76
- Rear Axle
  
  77
  - Remove and Install
    77
  - Replace the Axle Bearing
    77
- Transmission Assembly
  
  78
  - Remove and Install
    78
- Chain Case
  
  79
  - Disassemble
    79
  - Assemble
    79
- Differential Assembly (3Rd Member)
  
  81
  - Disassemble
    81
  - Assemble
    82
- Re-Shimming the Pinion Housing
  
  84
- Exploded View
  
  85
Table of Contents

87
- Inspecting the Motor Brushes
  88
  - Motors with Internal Cooling Fans
    88
  - Enclosed Motors (GE, no Cooling Fan)
    88
- Motor Service
  88
- Motor Inspection
  89
- Motor Removal and Installation
  89
- Replacing the Brushes
  91
- Repairing the Commutator
  92
- Replacing the Bearings
  92
- Service Limits
  93
Table of Contents

95
- Replace the Rear Springs
  96
- Replace the Front Springs
  97
- Replace the Spring Bushings
  98
- Replace the Shocks
  99
  - Front
    99
- Steering Component Service
  102
Table of Contents

107
- Cleaning
  108
- Testing
  109
- Charging
  110
- Watering
  111
- Replacing (6-Volt Batteries Only)
  112
  - Moist Charge Batteries
    113
- Storage and Returning to Service
  114
  - Storage
    114
  - Returning to Service
    115
Table of Contents

117
- Symptoms
  
  118
- Read this First
  
  119
  - Test Equipment Required
    119
  - IMPORTANT NOTES and INSTRUCTIONS
    119
  - Definitions
    120
- Symptom Troubleshooting Guide
  
  135
  - Pmc Control
    135
  - Plugging Diode
    135
  - Freewheel Diode
    135
  - Iso
    135
  - Solenoids
    142
  - Motor
    145
Table of Contents

163
- Operating Instructions and Theory of Operation
  164
- HB/PT and GEL Indicator Lamps
  165
- Testing the Charging Cycle
  165
- Test Equipment Required for Troubleshooting
  166
  - Important Notes and Instructions
    166
- Troubleshooting
  168
Illustrated Parts

171
- Suspension
  171
- Front Axle
  172
- Front Suspension
  174
- FRONT SHOCKS (Optional)
  175
- Steering
  176
- Steering Gear
  178
- Park Brake
  180
- DEADMAN SEAT BRAKE (Optional)
  182
- Master Cylinder & Brake Linkage
  184
- Hydraulic Brake Lines
  186
- FRONT BRAKES (Optional)
  188
- Rear Brakes
  188
- Chargers, Lestronic (P1)
  190
- Chargers, Lestronic (P2)
  192
- Chargers, Signet
  194
- Motors (P1)
  196
- Motors (P2)
  198
- Rear Axle
  200
- Belt Drive
  201
- Power Traction Drive
  202
- Rear Differential
  204
- Rear Suspension
  206
- Batteries
  207
- Tires/Wheels
  208
  - Tires and Wheels
    209
  - Control Panel
    210
  - Illustrated Parts
    210
- Control Panel-Ee
  212
- Accelerator Module
  214
- Instrumentation
  215
- Decals & Miscellaneous Standard Parts
  216
- MISCELLANEOUS STANDARD PARTS-Cont'D
  218
- Options
  220
- Cowl Mounted Emergency Light
  221
- Directional Signals
  221
- Pole Mounted Strobe Light
  221
- Seat Belts
  221
- Cab
  223
- Cowl W/Windshield
  223
- Windshield Wipers
  223
- Mirror, Inside Cab
  225
- Mirror, Winks, Inside Cab
  225
- Mirrors, Cowl, Cab, or Door Mounted
  225
- Strobe Light on Cab
  225
- Cab Doors, Metal
  227
- Cab Doors, Naugahyde
  227
- Fiberglass Top Cover
  229
- Surrey Top Cover
  229
- Deck Cover, Diamond Plate, Fixed 2Nd Seat
  231
- Deck, Fixed 2Nd Seat
  231
- Fixed 2Nd Seat
  231
- Fixed 3Rd Seat
  231
- Deck Cover, Diamond Plate, 2 Pc., Std. Bed
  233
- Side Panels, 12
  233
- Deck Cover, Diamond Plate, Foldaway 2Nd Seat
  235
- Deckboard, Foldaway 2Nd Seat
  235
- Foldaway 2Nd Seat
  235
- Deckboard, Lockable, 2 Piece
  236
- Box, Double Doors, Side & Rear Windows
  237
- Tools Box Doors, Rear
  239
- Tools Box Doors, Side
  239
- Stake Sides, Standard Bed
  240
- Stake Sides, Fixed 2Nd Seat
  241
- Stake Sides, Foldaway 2Nd Seat
  242
- Hitches
  243
- Reverse Warning/Motion Beeper
  243
- Ambulance Safety Panels
  245
  - Brake Lining Handling Precautions
    247
- Deck, Galvenized, Ambulance
  245
- Nurse's Seat, Black Cushions
  245
- Appendix A: Special Tools
  
  248
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  249
  - Hardware Identification
    249
  - Hex Lock Nuts (Stover)
    250
  - Hex Nuts
    250
  - Other Nuts
    250
  - Suggested Torque Values (Non-Critical Hardware)
    251
- Appendix C: Brake Lining Handling Precautions
  
  253

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