User Manuals: Taylor-Dunn B0-248-TT Utility Vehicle

Manuals and User Guides for Taylor-Dunn B0-248-TT Utility Vehicle. We have 1 Taylor-Dunn B0-248-TT Utility Vehicle manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B0-248-TT Operation, T Roubleshooting And Replacement Parts Manual (204 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 5 MB

B2-10 Ambulance

5
- Table of Contents
  5
- Introduction
  10
  - About this Manual
    10
  - Who Should Read this Manual
    10
  - Responsibilities
    10
  - How to Use this Manual
    11
    
    Conventions
    11
  - How to Identify Your Vehicle
    12
  - Taking Delivery of Your Vehicle
    13
Table of Contents

15
- Standard Specifications
  
  16
- Safety Rules and Operating Instructions
  
  16
- Driver Training Program
  
  17
  - Driver Qualifications
    17
- Safety Rules and Guidelines
  
  17
- Vehicle Controls
  
  18
  - Key-Switch
    18
  - Forward-Off-Reverse Switch
    18
  - Hour Meter
    18
  - Battery Status Indicator, Analog
    18
  - Accessory Switch (Optional)
    18
  - Headlight Switch
    18
  - Auxiliary Switch (Optional)
    18
  - Horn Switch
    18
  - Hi-Low Switch (Optional)
    18
  - Foot Brake Pedal
    19
  - Accelerator Pedal
    19
  - Park Brake
    19
  - Battery Status Indicator, Digital Bargraph (Optional)
    19
  - Directional Signals (Optional)
    20
  - Hazard Light Switch (Optional)
    20
  - Charger Interlock
    20
  - Seat Interlock Switch
    20
- Vehicle Operational Guidelines
  
  21
  - Safety Guidelines
    21
  - Starting
    21
  - While Driving
    21
  - Loading and Unloading
    21
  - Towing Loads
    21
  - Parking
    22
  - Towing this Vehicle
    22
- Charging Your Vehicle
  
  23
- Storing / Returning to Service
  
  24
  - Storing Your Vehicle
    24
  - Returning to Service
    24
- Periodic Maintenance Checklist
  
  25
  - Daily Visual Inspection
    26
- Maintenance Guidelines for Severe Duty Applications
  
  26
  - Maintenance Guidelines
    28
  - Troubleshooting Guide
    29
  - Lubrication Chart
    30
Table of Contents

31
- Inspect the Front Wheel Bearings and King Pin
  32
- Adjust Front Wheel Bearings
  33
- Front Axle Removal and Installation
  34
  - Removal
    34
  - Installation
    34
- Front Axle Disassembly
  35
- Replace Front Wheel Bearings
  36
- Replace the King Pins and Bushings
  37
- Replace the Steering Knuckle
  38
Table of Contents

39
- Front End Alignment
  40
- Inspect Ball Joints
  43
- Inspect Rod Ends
  43
- Adjust the Steering Gear
  44
- Replace the Steering Shaft
  45
- Replace the Steering Gear
  46
- Replace the Steering Wheel
  46
- Replace the Ball Joints, Tie Rods, and Drag Link
  47
  - Replacing the Drag Link
    48
  - Replacing the Tie Rod
    49
- Center the Steering Gear
  49
- Repair the Steering Gear
  50
  - Exploded View of Steering Gear
    52
Maintenance, Service, and Repair

53
- Inspect the Service Brake
  54
  - Disc Brake Pads
    54
  - Disc Brake Rotor
    54
- Adjust the Service Brakes
  55
  - Two or Four Wheel Hydraulic Disc Brakes
    55
- Inspect the Parking Brake
  55
- Adjust the Parking Brake
  56
  - Wheel Park Brake
    56
- Check Master Cylinder Fluid
  57
- Bleed the Brake System
  58
- Flush the Brake System
  59
- Replace the Parking Brake Lining
  59
  - Wheel Park Brake
    59
- Replace Front Disc Brake Pads
  60
- Replace Rear Brake Pads or Shoes
  61
- Replace the Wheel Cylinder
  62
  - Disc Brake Body Assembly (Front or Rear)
    62
- Repair the Brake Body
  63
- Replace the Master Cylinder
  65
- Repair the Master Cylinder
  66
  - Throttle Linkage Adjustments
    68
    
    Magnetic Module
    68
    
    Pot Box Module
    69
Table of Contents

71
- Adjust the Drive Chain
  
  72
- Change the Oil
  
  73
- Check the Oil Level
  
  73
- Drive Motor
  
  74
  - Remove
    74
  - Install
    74
- Rear Axle
  
  75
  - Remove and Install
    75
  - Replace the Axle Bearing
    75
- Chain Case
  
  76
  - Disassemble
    76
  - Assemble
    76
- Differential Assembly (3Rd Member)
  
  78
  - Disassemble
    78
  - Assemble
    79
- Re-Shimming the Pinion Housing
  
  81
- Exploded View
  
  82
Maintenance, Service, and Repair Exploded View

83
- Replace the Rear Springs
  
  84
  - Leaf
    84
- Suspension
  
  84
- Replace the Front Springs
  
  85
  - Leaf
    85
- Replace the Spring Bushings
  
  86
- Replace the Shocks
  
  87
  - Front
    87
Table of Contents

89
- Motor Service
  90
  - Inspecting the Motor Brushes
    90
    
    Motors with Internal Cooling Fans
    90
    
    Enclosed Motors (GE, no Cooling Fan)
    90
  - Motor Removal and Installation
    91
  - Motor Inspection
    91
  - Replacing the Brushes
    93
  - Replacing the Bearings
    94
  - Repairing the Commutator
    94
  - Service Limits
    94
    
    Service Limits
    95
Table of Contents

97
- Tires and Wheels
  98
  - Tire Inflation
    98
  - Tire Inspection
    98
  - Replace the Tire/Wheel
    99
  - Replace the Tire (Pneumatic)
    99
  - Repair the Tire (Pneumatic)
    100
Table of Contents

101
- Cleaning
  102
- Testing
  103
- Charging
  104
- Watering
  105
- Replacing (6-Volt Batteries Only)
  106
  - Moist Charge Batteries
    107
- Storage and Returning to Service
  108
  - Storage
    108
  - Returning to Service
    109
Table of Contents

111
- Symptoms
  
  112
- Electrical Troubleshooting
  
  112
- Read this First
  
  113
  - Test Equipment Required
    113
  - Important Notes and Instructions
    113
  - Definitions
    114
  - Start here
    114
  - Controller Small Signal Input
    116
  - Forward/Reverse Switch, Model ET-150-74 (72 Volt System)
    116
    
    Forward/Reverse Switch
    117
  - Forward/Reverse Switch (48 Volt System)
    117
    
    Throttle Module
    118
  - Throttle Module (Using Test Harness)
    118
  - Throttle Module (Using Analyser)
    119
    
    Motor Windings
    120
    
    Contactors
    121
  - ISO Contactor
    121
    
    Contactor Negative Return
    122
- Unusual Symptom Troubleshooting Guide
  
  123
  - Plugging Diode
    124
  - Freewheel Diode
    124
  - Iso
    125
  - Contactors
    125
- Signet Charger Troubleshooting
  
  128
  - Operating Instructions and Theory of Operation
    128
  - HB/PT and GEL Indicator Lamps
    129
  - Testing the Charging Cycle
    129
    
    Troubleshooting
    129
Electrical Troubleshooting

130
- Signet Charger Troubleshooting
  
  131
  - Status LED Error Code Table
    131
  - Troubleshooting
    131
- Important Notes and Instructions
  
  134
Table of Contents

139
Illustrated Parts

153
- Front Axle
  154
- Front Brakes
  156
- Steering Linkage Drag Link
  156
- Steering Column
  160
- Front Suspension
  162
- Steering Gear
  162
- Transmission Chain or Gear Case
  164
- Transmission Differential Case
  166
- Rear Axle
  168
- Rear Brakes
  168
- Parking Brake
  170
- Rear Suspension
  170
- Motor
  172
- Master Cylinder
  176
- Brake Lines
  178
- Parking Brake Linkage
  180
- Wheels and Tires
  182
- Instrument Panel (Dash)
  184
- Speed Control Panel
  184
- Miscellaneous Frame and Body
  186
- Charger
  188
- Batteries
  192
- Decals
  194
- Miscellaneous Electrical
  195
- Appendix A: Special Tools
  
  198
- Appendixes
  
  198
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  199
  - Hardware Identification
    199
    
    Standard Head Markings
    199
    
    Hex Bolts
    199
    
    Other Bolts
    199
    
    Hex Nuts
    200
    
    Hex Lock Nuts (Stover)
    200
    
    Other Nuts
    200
    
    Suggested Torque Values (Non-Critical Hardware)
    201
    
    Suggested Torque Values (Critical Hardware)
    202
- Appendix C: Brake Lining Handling Precautions
  
  203

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More Taylor-Dunn Manuals

User Manuals: Taylor-Dunn B0-248-TT Utility Vehicle

Taylor-Dunn B0-248-TT Operation, T Roubleshooting And Replacement Parts Manual (204 pages)

Table of Contents

B2-10 Ambulance

Table of Contents

Standard Specifications

Safety Rules and Operating Instructions

Driver Training Program

Safety Rules and Guidelines

Vehicle Controls

Vehicle Operational Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Maintenance Guidelines for Severe Duty Applications

Table of Contents

Table of Contents

Maintenance, Service, and Repair

Table of Contents

Adjust the Drive Chain

Change the Oil

Check the Oil Level

Drive Motor

Rear Axle

Chain Case

Differential Assembly (3Rd Member)

Re-Shimming the Pinion Housing

Exploded View

Maintenance, Service, and Repair Exploded View

Replace the Rear Springs

Suspension

Replace the Front Springs

Replace the Spring Bushings

Replace the Shocks

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Symptoms

Electrical Troubleshooting

Read this First

Unusual Symptom Troubleshooting Guide

Signet Charger Troubleshooting

Electrical Troubleshooting

Signet Charger Troubleshooting

Important Notes and Instructions

Table of Contents

Illustrated Parts

Appendix A: Special Tools

Appendixes

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Related Products

Taylor-Dunn Categories