Engine Disassembly / Inspection - Lower End; Crankcase Disassembly; Flywheel / Stator Housing Removal - Taylor-Dunn G0-010-00 Service And Replacement Parts Manual

ENGINE DISASSEMBLY / INSPEC-
TION - LOWER END

CRANKCASE DISASSEMBLY

NOTICE
The engine top end, starter motor, stator cover, starter
drive, flywheel, stator, cam chain, oil pump and
sprockets can be serviced with the engine installed in
the vehicle.

FLYWHEEL / STATOR HOUSING REMOVAL

1. Remove the stator cover as outlined in the "Water
Pump Mechanical Seal / Oil Seal Replacement"
procedure" in this chapter.
CAUTION
The flywheel contains powerful magnets. Use caution
when removing the stator cover.
DO NOT place fingers between cover and crankcase at
any time during the removal process or injury could
result.
CAUTION
Be sure engine coolant does not contaminate the
engine oil during stator cover service.
2. Remove starter drive gear and shaft
teeth for damage. Inspect fit of shaft inside gear and
replace gear assembly if clearance is excessive.
Inspect shaft and shaft bearing surfaces in case and
stator housing for wear.
9929758 R01 - 2019 TAYLOR-DUNN G-100 Service Manual
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3. Hold flywheel with a commercially available strap
wrench and remove flywheel nut and washer
Discard the flywheel nut and replace for assembly.
The flywheel nut has standard rotation (right hand)
4. Back the center screw of flywheel puller completely
out and screw puller onto flywheel completely.
5. Tighten center bolt of tool
q
. Inspect gear
ENGINE / COOLING SYSTEM
NOTICE
threads.
Flywheel Puller: PA-49316
e
and remove flywheel.
w
.
3
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