Cylinder Head Installation - Taylor-Dunn G0-010-00 Service And Replacement Parts Manual

ENGINE / COOLING SYSTEM

CYLINDER HEAD INSTALLATION

NOTICE
Head gasket and surfaces must be DRY and oil free.
Use care during assembly to keep oil and finger prints
off of gasket.
1. Prepare cylinder head gasket sealing surfaces by
cleaning thoroughly to remove all residue. The new
head gasket must be installed clean and dry, free
from oil or grease.
NOTICE
Do not touch sealing surfaces of the new head gasket.
r
2. Guide cam chain
and install the gasket on the cylinder, locating it on
the alignment pins.
3. Carefully set the cylinder head
alignment pins.
NOTICE
Install new cylinder head bolts.
4. Install and finger tighten the four new cylinder head
u
bolts evenly.
5. Install and finger tighten the two new outer M6 bolts
i
evenly.
6. Torque the new cylinder head bolts in sequence to
specification.
3.62
through a new head gasket
y
in place on
Cylinder Head Bolts:
Apply light coat of engine oil to bolt threads
Torque in Sequence for all steps
Step 1: 18 ft-lbs (25 Nm)
Step 2: 30 ft-lbs (40 Nm)
Step 3: Loosen all fasteners until they are
Step 4: 15 ft-lbs (20 Nm)
Step 5: 26 ft-lbs (35 Nm)
t
Torque The Outer M6 Head Bolts 89 ± 9 in-lbs
9929758 R01 - 2019 TAYLOR-DUNN G-100 Service Manual
TORQUE
and under bolt head
unseated
Step 6: Additional 180°
Step 7: Additional 180°
(10 ± 1 Nm)
© Copyright TAYLOR-DUNN