Front Windshield-Renew; Rear Windshield-Renew - Aston Martin V8 Vantage Workshop Manual

Glass, Frame and Mechanism (01.11)
Body System (01.00)
3. Remove inner handle trim and disconnect door latch
inner cable and remove securing bolts for the outer
cable.
4. Remove access plugs (x2), door trimboard.
5. Set glass to position to access clamping bolts (x2)
through apertures in the trim panel.
6. Slightly loosen clampbolts (x2), raise glass and align,
lower glass and check alignment. Raise and lower until
correct alignment is achieved.
7. Position glass for access to clamp bolts and tighten bolts.
8. Reset upper glass limit.
9. Reset lower glass limit.
Installation
1. Reconnect door latch inner and outer cable, refit inner
handle trim.
2. Install door handle.
3. Reset lower glass limit.
4. Install plugs (x2), door trimboard.

Front Windshield-Renew

Repair Operation Time (ROT)
Item
Front Windshield-Renew
1. Open bonnet.
2. Remove wiper arm drivers side (see Workshop Manual
procedure 01.16.AD Arm Assembly - Wiper - Driver -
Renew).
3. Remove wiper arm passengers side (see Workshop
Manual procedure 01.16.AE Arm Assembly - Wiper -
Passenger - Renew).
4. Remove plate and disconnect multiplug (x1) windshield.
5. Close bonnet.
6. Remove interior mirror (see Workshop Manual
procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
7. Protect external body work and internal trim adjacent to
glass.
8. Place suitable covers over trim and bodywork.
9. Make hole in sealer and assemble cutting knife.
10. Cut out windshield and remove.
11. Remove sealer from body and original screen if refitting.
12. Clean and polish windshield.
13. Apply etch primer around windshield aperture.
14. Assemble applicator.
15. Attach suction handles to windshield.
16. Apply sealer to glass.
17. With assistance, lift windshield into place and align in
aperture. Lightly press glass to sealer.
18. Remove suction handles from windshield.
19. Remove all protective covers and tape.
20. Check screen for leaks.
21. Connect multiplug (x1) to windshield and install plate.
1-8-2
22. Install wiper arm passengers side (see Workshop Manual
procedure 01.16.AE Arm Assembly - Wiper - Passenger
- Renew).
23. Install wiper arm drivers side (see Workshop Manual
procedure 01.16.AD Arm Assembly - Wiper - Driver -
Renew).
24. Install interior mirror (see Workshop Manual procedure
01.08.FA Mirror Assembly - Rear Dipping - Renew).

Rear Windshield-Renew

Repair Operation Time (ROT)
Item
Rear Windshield-Renew
1. Remove tailgate trim (see Workshop Manual procedure
01.05.EF Trim - Tailgate Lid Assembly - Renew).
2. Disconnect lucar connectors (x2) rear windshield.
3. Protect external bodywork and internal trim adjacent to
glass.
4. Place suitable covers over trim and bodywork.
5. Make hole in sealer and assemble cutting knife.
6. Cut out rear windshield and remove.
7. Remove sealer from body and original windshield if
Code
refitting.
01.11.AA
8. Clean and polish rear windshield.
9. Apply etch primer around rear windshield aperture.
10. Attach suction handles to rear windshield.
11. Assemble applicator.
12. Apply sealer to rear windshield.
13. With assistance lift rear windshield into place and align
in aperture. Lightly press glass to sealer.
14. Remove suction handles from rear windshield.
15. Remove all protective covers and tape.
16. Check rear windshield for leaks.
17. Connect lucar connectors (x2) rear windshield.
18. Install tailgate trim (see Workshop Manual procedure
01.05.EF Trim - Tailgate Lid Assembly - Renew).
Workshop Manual
Code
01.11.BE
October 2005