User Manuals: Aston Martin DB7 Luxury Grand Tourer

User Manuals: Aston Martin DB7 Luxury Grand Tourer

Manuals and User Guides for Aston Martin DB7 Luxury Grand Tourer. We have 1 Aston Martin DB7 Luxury Grand Tourer manual available for free PDF download: Workshop Manual

Aston Martin DB7 Workshop Manual

Aston Martin DB7 Workshop Manual (422 pages)

Brand: Aston Martin | Category: Automobile | Size: 9 MB

Table of Contents

Procedure Numbering
3
Repairs and Replacements
3
Special Tools
3
Safety Precautions
4
Air Conditioning System
4
Chemical Handling and Storage
4
Fire Precautions
5
Jacking and Lifting
5
Exhaust Fumes
5
Electrical Equipment
5
Used Engine Oil
6
Health Protection Precautions
6
Environmental Protection
6
Contents
7
Table of Contents
9
Headlamp Unit
11
Dipped Beam Conversion
11
Headlamp Alignment
11
Front Indicator/Parking Lamp Unit
12
Front Fog Lamp Assembly
12
Side Repeater Lamps
12
Windscreen Wiper Motor
13
Alternator
13
Starter Motor
14
Steering Wheel and Horn Switches
14
Column Switches
14
Ignition Switch
15
Instrument Panel
15
Air Conditioning and Switch Panel
16
Radio
16
Cruise Control, Window and Gearshift Switches
17
Seat Control Switch Panels
17
Front Interior Lamps
18
Rear Interior Lamps
18
Front Seat Removal
18
Front Seat Runner Assembly
19
Front Seat Rail Motor
19
Lumbar Support Motor
20
Seat Recline Motor
20
Seat Control Unit
20
Door Edge Lamps
20
- Door Mounted Components
  21
- Central Locking System
  21
Rear Lamp Cluster
21
Door Central Locking Motors
21
- Electric Windows
  22
- Fault Analysis Procedure
  22
Door Window Motor
22
Door Mirror Assembly
23
Transmission Control Module - Renew (TCM)
24
Barometric Pressure Sensor - Renew
25
- Component Index
  26
- Component Location on the Vehicle
  26
- Component Location on the Wiring Diagrams
  26
- Electrical Component Location and Wiring Information
  26
- Relay Locations
  129
- Airbag (Supplementary Restraint System)
  185
- Handling Undeployed Airbags
  185
- Safety Precautions and Warnings
  185
- Emergency First Aid Procedures
  186
- Fire Hazard Information
  186
- Handling Undeployed Damaged Modules
  186
- Safety Procedures
  186
- Driver and Passenger Airbag Modules
  187
- Eye Protection
  187
- Handling and Storage Precautions
  187
- Protective Clothing
  187
- Scrapping Vehicles with Live Airbags
  188
- Spillage and Leakage
  188
- Scrapping Vehicles with Deployed Air Bags
  189
- Disposal of Deployed Airbags
  190
- Disposal of Live Airbags
  190
- Driver's Airbag Module Renew
  191
- Airbag Crash Sensors Renew
  192
- Passenger's Airbag Module Renew
  192
- Airbag 'Safing' Sensor Renew
  193
- Airbag Diagnostic Module Renew
  193
- Airbag Diagnostic Module
  194
- Airbag Modules
  194
- Airbag System Diagnostics
  194
- Wiring Harness
  194
- Airbag System Wiring Diagram
  195
- Airbag Disarming/Arming Procedures
  196
- Airbag Diagnostic Module Fault Codes
  197
- Airbag Diagnostic Module Connector
  198
- No Airbag Warning Lamp
  199
- Continuous Airbag Warning Lamp
  200
- Airbag D M Fault Code 12
  201
- Airbag DM Fault Code 13
  202
- Airbag DM Fault Code 14
  203
- Airbag DM Fault Code 21
  203
- Airbag D M Fault Code 22
  204
- Airbag D M Fault Code 23
  205
- Airbag DM Fault Code 24
  206
- Airbag DM Fault Code 32
  207
- Airbag DM Fault Code 33
  208
- Airbag DM Fault Code 34
  209
- Airbag DM Fault Code 35
  210
- Airbag DM Fault Code 41
  211
- Airbag DM Fault Code 42
  211
- Airbag DM Fault Code 44
  212
- Airbag DM Fault Code 45
  213
- Airbag D M Fault Code 51
  214
- Airbag DM Fault Code 52
  215
- Airbag DM Fault Code 53
  215
- Airbag D M Fault Code 99
  216
- The Seat Belt Pretensioner System (Where Fitted)
  217
- Assembly/Removal/Service Instructions
  218
- System Fault Strategy
  218
- Pretensioner Assembly Renew
  219
- Pretensioner Control Module - Renew
  219
- Seat Belt Pretensioner Circuits
  220
- Diagnostic Trouble Codes
  221
- Pretensioner Squib Leak to Battery Positive
  221
- Seat Beit Pretensioner Diagnostics
  221
- Pretensioner Squib Leakto Ground
  222
- Pretensioner Squib High Resistance
  223
- Pretensioner Squib Low Resistance
  223
- Warning Lamp Open Circuit
  224
- Warning Lamp Short Circuit
  224
- Pretensioner Control Module Internal Faults
  225
- Seat Removal 97.5 MY
  227
- Seat Control Module 97.5 MY
  228
- Applied Heat
  230
- Body Repair
  230
- Paint
  230
- Potential Risks
  230
- General Repair Notes
  231
- Welding and Gas Process Special Notes
  231
- RTM Body Parts
  233
- Body Panel and Trim Removal
  234
- Front Apron
  235
- Front Undertray
  236
- Wheel Arch Liners
  237
- Side Sills
  238
- Rear Bumper
  240
- Doors
  241
- Door Liners
  242
- Steering Wheel
  244
- Facia Mountings
  251
- Console Instruments
  252
- Front Seats
  254
- Ashtray
  255
- Centre Console
  256
- ECU Covers
  257
- Rear Console
  258
- Rear Seats
  259
- Roof and Rear Quarter Light Control
  262
- Volante Roof
  262
- Roof Component Location
  263
- Roof Control System
  264
- Roof Removal/Replacement
  265
- Roof Hydrailic Control System
  266
- Bleed the Right Hand Ram and Pump
  267
- Bleeding the Roof Hydraulic System
  267
- Left Hand Ram Bleeding
  267
- Rear Quarter Window Renewal
  268
  - Window Motor Mountings
    268
  - Front to Rear Adjustment
    269
  - Lateral Adjustment
    269
- Rear Quarter Glass Adjustment
  269
- Roof Sealing and Wind Noise
  272
- Roof Seals - Adjustment
  273
- Cheater Plate Seals - Adjust/Renew
  274
- Door Glass Adjustment
  275
  - Cleaning of Alcantara Trimmed Roof Lining and Interior Components
    276
  - Spot Removal Chart
    276
- General Description
  282
- Specifications
  282
- Climate Control System
  283
- Special Servicing Tools and Equipment
  284
- System Description
  284
- General
  285
- Handling Lubricating Oil
  285
- Handling Refrigerant
  285
- System Maintenance
  285
- Working Practices
  285
- Temperature Distribution System
  286
- Face Level Temperature Differential
  287
- Fan Speed Control (Mode Switch)
  287
- Temperature Rotary Control
  287
- Air Conditioning Function Switch
  288
- Refrigeration Cycle
  288
- Charge Recovery (System Depressurisation)
  289
- General System Procedures
  289
- Leak Test
  289
- System Protection
  289
- Adding Compressor Lubricating Oil
  290
- Evacuating the System
  290
- Adding Refrigerant
  291
- First Aid
  291
- Functional Check
  292
  - Insufficient Cooing
    294
  - No Cooling
    294
- System Trouble Shooting 8-1
  294
  - Insufficient Heating
    295
  - Intermittent Cooling
    295
  - Noisy System
    295
- Electronic Control Module (ECM)
  296
- Input-Output Voltage Signals
  297
- Face Level Differential Controller
  298
- In Car Controls
  298
- Temperature Demand Switch
  298
- Air Conditioning Function Switch
  299
- Fan Speed Control Switch (Mode Switch)
  300
- Temperature Sensors
  300
- Ambient Temperature Sensor
  301
- Evaporator Sensor
  301
- Motorised In-Car Aspirated Sensor
  301
- Water Temperature Switch
  302
- Blower Motors
  303
- Lower Feedback Potentiometer
  303
- Potentiometers
  303
- Lower Servo Motor
  304
- Servo Motors
  304
  - Upper Feedback Potentiometer
    304
  - Upper Servo Motor
    304
- Vacuum System
  305
- Pressure-Temperature Graphs
  306
- Fault Finding
  307
- System Fault Diagnosis
  307
- Blower Motor Test
  310
- Open Water Temperature Switch Needs
  310
- Short Water Temperature Switch Leads
  310
- Refrigeration
  311
- Compressor Clutch Control
  312
- Condenser
  312
- Trinary Switch
  312
- Evaporator
  313
- Expansion Valve
  313
- Receiver-Drier
  313
- Sanden Compressor SD7H15
  314
  - High Side Pressure Gauge
    315
  - Low Side Pressure Gauge
    315
- Manifold Gauge Set
  315
- Connecting the Manifold Gauge Set
  316
- Stabilising the System
  316
- System Checking with the Manifold Gauge Set
  316
- Leak Test
  317
- Purging the Test Hoses
  317
- Manifold Gauge Set Check Procedures
  318
- Pressure Temperature Relationship
  318
- Refrigerant Slightly Low
  318
- Test Conditions
  318
- Air in the System
  319
- Refrigerant Excessively Low
  319
- Compressor Malfunction
  320
- Condenser Malfunction or System Overcharge
  320
- Moisture in the System
  321
- A Large Amount of Air in the System
  322
- Expansion Valve Malfunction
  322
- Expansion Valve Malfunction
  323
- Restriction in the High Pressure Side
  323
- Air Conditioning Procedures
  324
- Depressurising
  324
- Recovering Refrigerant
  324
- Torque Levels for the Hose Connections
  324
- Evacuating and Recycling the Refrigerant
  325
- Recovery Procedure
  325
- Compressor Oil Check
  326
- Recharging the System
  326
- Compressor Removal/Renewal
  328
- Field Coil Renewal
  329
- Renew Gasket Kit
  329
- Valve Plate Renewal
  330
- Expansion Valve Renewal
  331
- Air Conditioning Unit Renewal
  332
- Hose-Compressor to Evaporator Renewal
  332
- Evaporator Unit Renewal
  333
- Lower Servo Feedback Potentiometer Renew
  334
- Upper Servo Feedback Potentiometer Renewal
  334
- Lower Flap Motor Assembly Renew
  335
- Upper Flap Motor Assembly Renew
  335
- Ambient Temperature Sensor Renew
  336
- Blower Motor Driver Side Renewal
  336
- Blower Motor Passenger Side Renewal
  336
- Blower Assembly Driver/Passenger Side Overhaul
  337
- Blower Motor High Speed Relay Renewal
  338
- Heater Matrix Renewal
  339
- Water Temperature Switch Renewal
  339
- Electronic Control Module Renew
  340
- Vacuum System Solenoid Renewal
  340
- Installation Instructions
  353
- Radio Interference Statements
  353
- The Aston Martin Diagnostic System
  353
  - Component Identification
    355
  - Controls
    355
  - Diagnostic System Cables
    355
  - Electronics Module
    355
- Diagnostic System Cables
  356
- Base Station Installation
  359
  - Wall Mounting
    359
  - Bench Mounting
    360
  - Electronic Module Installation
    360
  - Powering-Up the Base Station
    361
  - Installing the CD - ROM (Early Systems)
    362
  - Installing the CD - ROM (Later Systems)
    362
  - Removing the CD-ROM (Early Systems)
    363
  - Removing the CD-ROM (Later Systems)
    363
  - Powering-Up the PDU
    364
  - Battery Charging
    365
  - Using the PDU on the Vehicle
    365
  - Vehicle Battery Adaptor
    365
  - Vehicle Interface Adaptor
    365
  - Care of the Equipment
    366
  - Finishing the Test
    366
  - PDU Self-Test
    367
- Problem Solving
  367
- Parts Ordering
  371
- Service Centres
  372
  - Battery Changing Procedure
    373
  - Battery Testing
    373
  - Changing the Battery Pack
    373
  - Servicing and Maintenance
    373
  - Changing the Dust Filter
    374
  - Support Arm Adjustment
    374
  - VIA Carrying Case
    374
  - New CD-ROM Releases
    375
- Technical Specifications
  375
- Statement of Calibration
  376
- The Aston Martin Lagonda Diagnostic System
  376
  - The Aston Martin Lagonda Diagnostic System
    378
  - PDU Functions
    379
  - PDU Power
    379
  - Software for 95 and 97 Model Year Vehicles
    380
  - Software Loading and Selection
    380
  - Vehicle Area
    381
  - Vehicle Features
    381
  - Cable Setup - 95 MY
    382
  - Cable Setup - 97 MY
    382
- Diagnostic Sockets - 97 MY
  382
- Establishing Communications
  383
- PDU Use
  383
- System Menu Selections
  383
- Diagnostic Trouble Codes (Dtcs)
  384
- Engine Diagnostics - 97 MY
  384
  - KOEO Test
    384
  - KOER Test
    384
  - OBD II Readiness Test Monitor - 97 MY
    385
  - Throttle Position Sensor Track Test - 97 MY
    385
  - Electromechanical Outputs
    386
  - Low and High Speed Fans
    386
  - Output State Control - 97 MY
    386
  - Engine Datalogger
    387
  - Engine Setup - 95 MY
    389
  - Throttle Sensor Adjustment - 95 MY
    389
  - Idle Fuelling Trim - 95 MY
    390
  - Gearshift Timing
    391
  - TCM-PCM Communication
    391
- Transmission Diagnostics
  391
  - Warm-Up
    391
  - DIGS Number of Dtcs Logged
    392
  - FMA Actual Force Motor Current
    392
  - HOT Hot Mode
    392
  - Transmission Datalogger
    392
  - TCCS Torque Convertor Clutch Solenoid
    393
  - TCS Torque Convertor Slip
    393
  - TISSA Turbine Input Shaft Speed
    393
  - Transmission Diagnostic Trouble Codes
    393
  - ABS Diagnostic Trouble Codes
    394
  - Anti-Lock Braking Diagnostics
    394
- Climate Control Diagnostics
  394
  - ABS Datalogger
    395
  - Brake Switch
    395
  - Number of Dtcs Logged
    395
- Passive Anti-Theft (PATS) Diagnostics
  395
- Airbag System Diagnostics
  396
- Airbag Diagnostic Trouble Code Monitor
  397
- Seat Belt Pretensioner Diagnostics
  398
  - System Connections
    398
  - Seatbelt Pretensioner Diagnostic Trouble Codes
    399
  - Connecting to the PDU
    400
- Print Facility
  400
  - Printer Configuration
    400
  - RS232 Protocol
    400
- Digital Multimeter
  401
  - Print Screen
    401
  - Print Trace
    401
  - Printer Use
    401
  - DMM Measurement Selection
    402
  - Measurement Source Selection
    402
  - Module Pin Selection (Air-Con Only)
    402
  - Display Freezing
    403
  - System Exit
    403
- Diagnostic Trouble Codes
  404
  - Clear All Trouble Codes
    405
  - Clear Selected Trouble Codes
    405
- Datalogger
  406
  - Parallel Communication
    406
  - Serial Communication
    406
  - Using the Datalogger
    406
  - Datalogger Waveform Screen
    407
  - Main Menu
    407
  - Parameter Customisation
    407
  - Datalogger Timing
    411
  - Datalogger Specific Icons
    412
  - Pre-Trigger and Post-Trigger
    412
  - Record Icon
    412
  - Waveform Display
    412
  - Horizontal Scale
    413
  - Re-Scale Vertical Icon
    413
  - Split Cursor Icon
    413
  - Waveform Display Number
    413
- Datalogger Example
  414
  - Parameter Customisation - Final Setup
    416
  - The Trigger Set-Up Screen
    416
  - Wheel Speed Sensor Display
    416
  - New User Training
    417
- OBD II Scan Tool
  417
- Training
  417
  - Accessing Freeze Frame Data
    418
  - The Asterisk Icon
    420
  - User Self Test
    420
- System Setup
  421

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