Emissions Separator Hose-Renew; Secondary Air Injection Pump And Bracket Assembly-Renew; Pcv Valve Assembly-Renew; Crank Vent Hose-Renew - Aston Martin V8 Vantage Workshop Manual

Emission Control (03.08)
Engine (03.00)
6. Disconnect hose from engine (quickfit) and remove
hose.
Installation
1. Connect hose to engine (quickfit).
2. Clip hose to bracket.
3. Remove drain container.
4. Lower vehicle on ramp.
5. Install hose to oil separator (quickfit).
6. Install throttle body to air cleaner duct (clip x1).
7. Fill tank with approximately amount of displaced oil and
replace cap.
8. Use handbook procedure to check oil level.
Oil Separator Assembly-Renew
Repair Operation Time (ROT)
Item
Oil Separator Assembly-Renew
Removal
1. Release clip and disconnect air cleaner duct from
throttle body.
2. Disconnect hoses from oil separator (clips x2).
3. Remove separator (bolt x1) (place cloth to catch oil)
Installation
1. Install separator (bolt x1) (torque).
2. Install hoses to oil separator (clips x2).
3. Install throttle body to air cleaner duct (clip x1).
4. Use handbook procedure to check oil level.

Emissions Separator Hose-Renew

Repair Operation Time (ROT)
Item
Emissions Separator Hose-Renew
Removal
1. Move throttle body to air cleaner duct for access (clip
x1).
2. Disconnect hose from oil separator (clips x1).
3. Disconnect hose from engine and remove (clips x1).
Installation
1. Connect hose to engine (clips x1).
2. Install hose to oil separator (clips x1).
3. Install throttle body to air cleaner duct (clip x1).
4. Use handbook procedure to check oil level.
Secondary Air Injection Pump and
Bracket Assembly-Renew
Repair Operation Time (ROT)
Item
Secondary Air Injection Pump and
Bracket Assembly-Renew
Removal
1. Disconnect vehicle battery.
3-9-2
2. Remove inlet manifold assembly (see Workshop Manual
procedure 03.01.BA Manifold Assembly - Intake Upper
- Renew).
3. Disconnect breather tube to secondary air pump
(quickfit).
4. Disconnect vacuum tube from solenoid valve.
5. Disconnect vacuum tubes (x2) from actuator valves.
6. Loosen unions and disconnect secondary air injection
tubes (x2).
7. Disconnect multiplug, air injection pump. Release
multiplug from mounting bracket.
8. Release harness and vacuum tube fir tree clips (x6) from
mounting bracket.
9. Remove bolts (x3), securing secondary air injection
pump assembly to engine.
10. Remove secondary air injection pump assembly.
Code
Installation
03.08.CA
1. Position secondary air injection pump assembly, install
and torque tighten bolts (x3).
2. Secure harness and vacuum tube fir tree clips (x6) in
mounting bracket.
3. Secure multiplug in bracket, connect multiplug.
4. Connect and torque tighten secondary air tube unions
(x2).
5. Connect vacuum tubes to solenoid and actuator valves
(x3).
6. Connect breather tube to secondary air injection pump.
7. Install inlet manifold assembly (see Workshop Manual
procedure 03.01.BA Manifold Assembly - Intake Upper
- Renew).
8. Connect vehicle battery.

PCV Valve Assembly-Renew

Code
03.08.DA
Repair Operation Time (ROT)
Item
PCV Valve Assembly-Renew
Removal
1. Disconnect breather tube from PCV valve.
2. Remove bolts (x2) securing PCV valve, remove PCV
valve.
Installation
1. Clean PCV valve and mating face.
2. Install PCV valve, install and torque tighten bolts (x2).
3. Connect breather tube to PCV valve.

Crank Vent Hose-Renew

Repair Operation Time (ROT)
Item
Code
Crank Vent Hose-Renew
03.08.DB
Removal
1. Disconnect hose from cam cover (quickfit).
Workshop Manual
Code
03.08.DC
Code
03.08.DD
October 2005