Radiator Supply-Tank To Radiator Hose-Renew; Engine Coolant Reservoir Hose-Renew; Expansion Tank To Atmospheric Catch Tank Hose-Renew; Coolant Level Switch-Renew - Aston Martin V8 Vantage Workshop Manual

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Cooling System (03.03)
Engine (03.00)
Radiator Supply-Tank to Radiator Hose-
Renew
Repair Operation Time (ROT)
Item
Radiator Supply-Tank to Radiator Hose-
Renew
Removal
1. Remove slam panel (screws x12).
2. Release pressure from expansion tank.
3. Remove bolt (x1) hose bracket to body.
4. Position cloth to catch coolant.
5. Remove hose from expansion tank (clip x1).
6. Remove hose from radiator (clip x1) and vehicle (clip
x1).
Installation
1. Install hose to vehicle (clip x1) and radiator (clip x1).
2. Install hose to expansion tank.
3. Install bolt (x1) hose bracket to body.
4. Remove cloth and clean spilt coolant.
5. Install slam panel (screws x12).
6. Top-up coolant.

Engine Coolant Reservoir Hose-Renew

Repair Operation Time (ROT)
Item
Engine Coolant Reservoir Hose-Renew
Removal
1. Remove clips from each end of hose
2. Remove hose from tank and hose manifold
Installation
1. Fit hose to tank and hose manifold (radiator bleed)
2. Instal clips to both ends of hose
Expansion Tank to Atmospheric Catch
Tank Hose-Renew
Repair Operation Time (ROT)
Item
Expansion Tank to Atmospheric Catch
Tank Hose-Renew
Removal
1. Raise vehicle
2. Remove LH front wheel arch liner (see Workshop
Manual procedure 01.02.FB Wheel Arch Liner - Front -
LH - Renew).
3. Release clips (x2) and disconnect expansion tank to
recovery tank hose.
4. Release clips (x2) securing hose to body, remove hose.
Installation
1. Install hose to expansion tank and recovery tank and
secure with clips (x2).
3-4-8
2. Install hose in body clips (x2).
3. Install wheel arch liner (see Workshop Manual
procedure 01.02.FB Wheel Arch Liner - Front - LH -
Renew).
Code
4. Lower vehicle
03.03.KD
1. Engine Cooling Return Hose-Renew
Removal
1. Drain engine coolant (see Workshop Manual procedure
03.03.AD Coolant - Drain & Refill).
2. Remove screws (x14) securing radiator cover, remove
cover.
3. Release clips (x2), remove bottom hose.
Installation
1. Install bottom hose and secure with clips.
2. Install radiator cover, install and torque tighten screws
(x14).
3. Refill coolant system (see Workshop Manual procedure
03.03.AD Coolant - Drain & Refill).

Coolant Level Switch-Renew

Repair Operation Time (ROT)
Item
Coolant Level Switch-Renew
Removal
1. Remove expansion tank (see Workshop Manual
Code
procedure 03.03.FB Tank Assembly - Expansion -
Renew).
03.03.KA
2. Remove coolant level sensor from expansion tank.
Installation
1. Install new coolant level sensor.
2. Install expansion tank (see Workshop Manual procedure
03.03.FB Tank Assembly - Expansion - Renew).

Radiator Hose-Renew

Repair Operation Time (ROT)
Item
Radiator Hose-Renew
Removal
Code
1. Drain cooling system (see Workshop Manual procedure
03.03.KG
03.03.AD Coolant - Drain & Refill).
2. Remove screws (x14) securing radiator cover, remove
cover.
3. Release clips (x2), release fir tree clip from bracket,
remove top hose
Installation
1. Install top hose, secure with clips (x2) and fir tree clip.
2. Install radiator cover, install and torque tighten screws
(x14).
3. Refill cooling system (see Workshop Manual procedure
03.03.AD Coolant - Drain & Refill).
Workshop Manual
Code
03.03.KP
Code
03.03.KS
October 2005

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