Exhaust Valve To Exhaust Manifold Tube Assembly-Renew; Oil Separator To Inlet Manifold Hose-Renew; Egr Module-Renew - Aston Martin V8 Vantage Workshop Manual

2. Disconnect hose from oil separator (quickfit) and
remove.
Installation
1. Install hose to oil separator (quickfit).
2. Connect hose to cam cover (quickfit).
Exhaust Valve to Exhaust Manifold Tube
Assembly-Renew
Repair Operation Time (ROT)
Item
Exhaust Valve to Exhaust Manifold Tube
Assembly-Renew
Removal
1. Raise vehicle on ramp.
2. Remove flange nuts (x2) on RH exhaust manifold.
Remove and discard gasket.
3. Lower vehicle.
4. Undo tube union connection (x1) at exhaust valve,
remove tube.
Installation
1. Clean flange and pipe connections.
2. Align tube and loosely connect at the valve.
3. Raise vehicle.
4. Fit new gasket to manifold flange.
5. Install tube assembly. install and torque tighten nuts
(x2).
6. Lower vehicle on ramp.
7. Torque tighten valve union connection.
Oil Separator to Inlet Manifold Hose-
Renew
Repair Operation Time (ROT)
Item
Oil Separator to Inlet Manifold Hose-
Renew
Removal
1. Disconnect hose from throttle body adaptor assembly
(quickfit).
2. Disconnect hose from PCV valve (quickfit), remove
hose.
Installation
1. Install hose to PCV valve (quickfit).
2. Connect hose to throttle body adapter assembly
(quickfit).

EGR Module-Renew

Repair Operation Time (ROT)
Item
EGR Module-Renew
Removal
1. Disconnect vacuum tube and multiplug from EGR
module.
October 2005
2. Loosen and disconnect pipe union, EGR module to
exhaust manifold.
3. Remove bolts (x2) securing EGR module to inlet
manifold, remove EGR module, discard gasket.
Installation
1. Clean EGR module and mating face on inlet manifold.
2. Install EGR module with new gasket, install and torque
tighten bolts (x2).
3. Clean EGR module pipe and union connection.
Code
4. Install and torque tighten pipe union.
03.08.DE
5. Connect multiplug and vacuum tube to EGR module.
Code
03.08.DF
Code
03.08.DH
Workshop Manual
Emission Control (03.08)
Engine (03.00)
3-9-3