Engine Coolant Reservoir Hose-Renew; Water Pump-Renew; Water Pump Pulley-Renew; Oil Cooler-Renew - Aston Martin V8 Vantage Workshop Manual

Cooling System (03.03)
Engine (03.00)
Installation
1. Install thermostat and sealing ring.
2. Install thermostat housing (torque).
3. Install breather valve bracket.
4. Install breather hoses (x3) and clip.
5. Clip engine harness.
6. Install breather valve.
7. Refill coolant (see Workshop Manual procedure
03.03.AD Coolant - Drain & Refill).

Engine Coolant Reservoir Hose-Renew

Repair Operation Time (ROT)
Item
Engine Coolant Reservoir Hose-Renew
Removal
1. Drain cooling system (see Workshop Manual procedure
03.03.AD Coolant - Drain and Refill).
2. Remove screw and nut securing expansion tank to body,
move expansion tank aside (to access hose clip).
3. Release clip and disconnect hose from expansion tank.
4. Remove hose from engine (quickfit).
5. Release hose from body clip, remove hose.
Installation
1. Install hose, secure in body clip.
2. Install hose to expansion tank, secure with clip.
3. Install and secure hose to engine (quick fit).
4. Install and torque tighten screw and nut securing
expansion tank to body.
5. Refill cooling system (see Workshop Manual procedure
03.03.AD Coolant - Drain and Refill).

Water Pump-Renew

Repair Operation Time (ROT)
Item
Water Pump-Renew
Removal
1. Disconnect breather pipe quickfits (x2) from air cleaner
duct.
2. Remove throttle body duct for access. (clips x3).
3. Remove pump pulley bolts (x3).
4. Release tensioner and slip belt from idler.
5. Remove pump pulley.
6. Remove pump (bolts x7).
Installation
1. Install pump (bolts x7) (torque), clean mating faces.
2. Fit pulley to pump with bolts.
3. Torque pulley bolts (bolt x3).
4. Release tensioner and slip belt on idler.
5. Install throttle body duct.
6. Connect breather pipe quickfits (x2) to air cleaner duct.
3-4-4

Water Pump Pulley-Renew

Repair Operation Time (ROT)
Item
Water Pump Pulley-Renew
Removal
1. Disconnect breather pipe quickfits (x2) from air cleaner
duct.
2. Remove throttle body duct for access. (clips x3).
3. Remove pump pulley bolts (x3).
4. Release tensioner and slip belt from idler.
5. Remove pump pulley.
Code
Installation
03.03.KA
1. Fit pulley to pump with bolts.
2. Torque pulley bolts (bolt x3).
3. Release tensioner and slip belt on idler.
4. Install throttle body duct.
5. Connect breather pipe quickfits (x2) to air cleaner duct.

Oil Cooler-Renew

Repair Operation Time (ROT)
Item
Oil Cooler-Renew
Removal
1. Raise vehicle on ramp.
2. Remove undertray (see Workshop Manual procedure
01.02.NB Undertray - Front - Renew).
3. Remove pipes from oil cooler (position container to
catch oil).
4. Remove oil cooler from body (bolts x4).
5. Remove duct from oil cooler (bolts x4).
Installation
1. Install duct from to cooler (bolts x4) (torque).
Code
2. Install oil cooler to body (bolts x4) (torque).
03.03.CD
3. Install pipes to oil cooler (torque).
4. Install undertray (see Workshop Manual procedure
01.02.NB Undertray - Front - Renew).
5. Lower vehicle on ramp.
6. Fill tank with approximately amount of displaced oil and
replace cap.
7. Use handbook procedure to check oil level.

Oil Cooler Tank Assembly-Renew

Repair Operation Time (ROT)
Item
Oil Cooler Tank Assembly-Renew
Removal
1. Disconnect breather pipe quickfits (x2) from air cleaner
duct.
2. Remove throttle body duct for access (clips x3).
3. Remove cap.
Workshop Manual
Code
03.03.CE
Code
03.02.BX
Code
03.02.CA
October 2005