Lh Cylinder Head Cover Gasket-Renew; Rh Cylinder Head Cover Gasket-Renew - Aston Martin V8 Vantage Workshop Manual

Engine Sealing (03.10)
Engine (03.00)
22. Disconnect heater hose from pipe (quick fit).
23. Release heater hose (clips x2) and EGR vacuum line
(clips x2) from bracket.
24. Release harness from coolant pipe bracket (fir tree x3).
25. Disconnect EGR (x1), fuel rail pressure sensor (x1) and
injector multiplugs (x4), move harness aside.
26. Remove coolant pipe bracket (nuts x2 & bolts x2).
27. Disconnect EGR vac pipe from sensor and manifold,
move aside.
28. Remove cam cover (bolts x14).
Installation
1. Install new cam cover seals.
2. Install cam cover and clean mating faces (bolts x14)
(Torque) (tightening sequence).
3. Connect EGR vac pipe to sensor and manifold.
4. Install coolant pipe bracket (bolt x2, nut x2).
5. Connect EGR (x1), fuel rail pressure sensor (x1) and
injector multiplugs (x4).
6. Refit harness to coolant pipe bracket (fir tree x3).
7. Connect heater hose to pipe (quick fit).
8. Refit heater hose (clipx2) and EGR vac lines (clips x2) to
bracket.
9. Install fuel feed pipe.
10. Install purge pipe p-clip.
11. Install harness bracket to engine.
12. Feed harness into inner wing area.
13. Install fusebox to bracket.
14. Install earth lead to fusebox.
15. Install battery lead to fusebox (1x nut &rubber cover).
16. Install multiplugs to fuse box.
17. Install fusebox bracket fixings.
18. Refit harness fir tree clips to cylinder head.
19. Refit engine breather hose.
20. Install VVT solenoid multiplug, position coil and CMP
harness (1x edge clip).
21. Install ECM (see Workshop Manual procedure 03.14.BB
Engine Control Module - RH Renew).
22. Install coils (see Workshop Manual procedure 03.07.HC
Coil Assembly - Engine Set - RH - Renew).

LH Cylinder Head Cover Gasket-Renew

Repair Operation Time (ROT)
Item
Cylinder Head Cover Gasket-Renew
Removal
1. Remove corner cross brace.
2. Remove coils (see Workshop Manual procedure
03.07.GB Coil Assembly - Engine Set - LH - Renew).
3. Disconnect breather hoses from cam cover (x2) for
access.
4. Disconnect purge line from manifold (quickfit) and
support clip for access.
3-11-2
5. Disconnect heater hose from pipe (quick fit).
6. Release heater hose (x2) and throttle body hose (x2)
from support bracket.
7. Remove booster hose from manifold (V/difficult) and
support clip.
8. Remove harness support bracket (bolt x1, nut x2)
release harness clips (fir tree x3).
9. Release pipe support bracket (nuts x2, bolts x2) move
aside.
10. Disconnect injector multiplugs (x4).
11. Unclip injector harness from cam cover (x2).
12. Disconnect IAT multiplug.
13. Disconnect breather hose from manifold (quickfit).
14. Remove cam cover (bolts x14).
15. Remove cam cover seals.
Installation
1. Install new cam cover seals, clean mating faces.
2. Install cam cover (bolts x14) (torque) (tightening
sequence)
3. Connect breather hose to manifold (quickfit).
4. Connect IAT multiplug.
5. Unclip injector harness from cam cover (x2).
6. Connect injector multiplugs (x4).
7. Install pipe support bracket (nuts x2, bolts x2).
8. Install harness support bracket (bolt x1, nut x2) release
harness clips (fir tree x3).
9. Connect booster hose to manifold and support clip.
10. Connect heater hose from pipe (quick fit).
11. Install heater hose (x2) and throttle body hose (x2) from
support bracket.
12. Connect purge line to manifold and into support clip.
13. Connect breather hoses (x2) to cam cover.
14. Install coils (see Workshop Manual procedure 03.07.GB
Coil Assembly - Engine Set - LH - Renew).
15. Install corner cross brace (torque bolts with vehicle on
level ground).

RH Cylinder Head Cover Gasket-Renew

Repair Operation Time (ROT)
Item
Cylinder Head Cover Gasket-Renew
1. Pull back carpet to gain access to CEM cover.
Code
2. Remove CEM cover (7x screws).
LH 03.10.AJ
3. Remove fuel pump relay.
4. Start engine, allowing it to idle until it cuts out, turn
ignition off.
5. Install fuel pump relay.
6. Install CEM cover.
7. Install carpet.
Workshop Manual
Code
RH 03.10.AK
October 2005