Aston Martin V8 Vantage Workshop Manual page 79

Contents
Engine Assembly (03.00) .......................................3-2-3
Description ............................................................. 2-3
Maintenance ........................................................... 2-4
Engine-Remove/Refit.............................................. 2-4
Engine Structure (03.01) ........................................3-3-1
Description ............................................................. 3-1
Engine Block .......................................................... 3-1
Cylinder Block Drain Plug ...................................... 3-1
Knock Sensors........................................................ 3-2
Bedplate ................................................................ 3-2
Engine Mountings .................................................. 3-2
Cylinder Heads ...................................................... 3-3
Inlet/Exhaust Manifolds .......................................... 3-3
Specifications.......................................................... 3-4
Maintenance ........................................................... 3-4
Upper Intake Manifold Assembly-Renew................ 3-4
Lubrication System (03.02)....................................3-4-1
Dry Sump System .................................................. 4-1
Specifications.......................................................... 4-2
Engine Oil Specification ......................................... 4-2
Maintenance ........................................................... 4-2
Oil Filter-Renew .................................................... 4-2
Oil Pressure Sensor-Renew .................................... 4-2
Engine Oil Bypass Filter-Renew .............................. 4-2
Cooling System (03.03)..........................................3-5-1
Description ............................................................. 5-1
Water Pump .......................................................... 5-1
Thermostat ............................................................ 5-1
Radiator................................................................. 5-1
Cooling Fans .......................................................... 5-1
Coolant Reservoir .................................................. 5-1
Engine Oil Cooler .................................................. 5-2
In-Vehicle Heating ................................................. 5-2
Specifications......................................................... 5-2
Torque Figures ....................................................... 5-2
Maintenance ........................................................... 5-2
Coolant-Drain/Fill .................................................. 5-2
Radiator Assembly-Renew...................................... 5-3
Radiator Fan and Motor Assembly-Renew .............. 5-3
Thermostat-Renew................................................. 5-3
Thermostat Cover-Renew....................................... 5-3
Engine Coolant Reservoir Hose-Renew................... 5-4
Water Pump-Renew .............................................. 5-4
Water Pump Pulley-Renew .................................... 5-4
Oil Cooler-Renew .................................................. 5-4
Oil Cooler Tank Assembly-Renew .......................... 5-4
Oil Cooler Tank Pipe Assembly-Renew .................. 5-5
Oil Thermostat to Tank Tube Assembly-Renew ...... 5-5
Oil Pump Inlet Tube Assembly-Renew ................... 5-5
Oil Pump Outlet Tube Assembly-Renew ................ 5-6
Oil Thermostat Cooler Pipe Assembly-Renew......... 5-6
Oil Temperature Controller-Renew ........................ 5-6
Throttle Heating Feed Hose-Renew ....................... 5-7
Radiator Supply Tank Vent Hose-Renew ................ 5-7
October 2005
Engine System (03.00)
Expansion Tank Assembly-Renew .......................... 5-7
Coolant Recovery Tank Assembly-Renew............... 5-7
Radiator Overflow Hose-Renew............................. 5-7
Radiator Supply-Tank to Radiator Hose-Renew...... 5-8
Engine Coolant Reservoir Hose-Renew .................. 5-8
Expansion Tank to Atmospheric Catch
Tank Hose-Renew ................................................. 5-8
Coolant Level Switch-Renew.................................. 5-8
Radiator Hose-Renew ............................................ 5-8
Heater Feed Hose-Renew...................................... 5-9
Heater Return Hose Assembly- Renew................... 5-9
Heater Outlet Hose-Renew ................................... 5-9
Heater Inlet Hose-Renew....................................... 5-9
Engine Vent Hose Assembly-Renew ....................... 5-9
Water Inlet/Outlet Manifold-Renew ....................... 5-9
RH/LH Cooling Fan Motor-Renew ....................... 5-10
Engine Electric Coolant Temperature
Sensor-Renew...................................................... 5-10
Fuel Charging System (03.04)................................ 3-6-1
Safety Precautions .................................................. 6-1
Maintenance........................................................... 6-2
Fuel Rails-Renew ................................................... 6-2
Fuel Injection Pressure Sensor-Renew .................... 6-3
Fuel Temperature Sensor-Renew ........................... 6-3
Fuel Injector Engine Set-Renew.............................. 6-3
Fuel Injector-Each-LH Bank-Renew........................ 6-4
Fuel Injector-Each-RH Bank-Renew ....................... 6-5
Engine Set-Fuel Injector-LH Bank-Renew ............... 6-5
Engine Set-Fuel Injector-RH Bank-Renew............... 6-6
Throttle Body-Renew............................................. 6-7
Throttle Body Gasket-Renew ................................. 6-7
Accessory Drive System (03.05) ............................ 3-7-1
Description............................................................. 7-1
Auxiliary Drives...................................................... 7-1
Automatic Belt Tensioner....................................... 7-1
Maintenance........................................................... 7-1
Drive Belt-Renew .................................................. 7-1
Engine Drive Belt and Bracket Assembly
Oil Pump Tensioner-Renew................................... 7-1
Idler Pulley-Renew................................................. 7-1
Engine Drive Belt Idle Assembly-Renew ................. 7-2
Engine Cranking System (03.06)............................ 3-8-1
Starting System ...................................................... 8-1
Maintenance........................................................... 8-1
Starter Motor-Renew ............................................. 8-1
Starter Button-Renew............................................. 8-1
Ignition System (03.07) ......................................... 3-9-1
Maintenance........................................................... 9-1
RH/LH Ignition Coil Assembly-Renew .................... 9-1
Ignition Coil Assembly-Engine Set-Renew............... 9-1
Spark Plugs-Engine Set-Renew ............................... 9-1
Spark Plugs-LH Bank-Renew.................................. 9-1
Spark Plugs-RH Bank-Renew ................................. 9-1
Coil Assembly-Engine Set-LH-Renew ..................... 9-1
Workshop Manual 3-1-1