Brake Fluid Reservoir-Renew; Brake Master Cylinder Assembly-Renew; Power Brake System (06.09); Brake Booster - Aston Martin V8 Vantage Workshop Manual

Power Brake System (06.07)
Brake System (06.00)

Specifications

Torque Figures
Description
Brake Booster Mount

Maintenance

Brake Booster-RHD-Renew

Repair Operation Time (ROT)
Item
Brake Booster-Renew
Removal
1. Remove brake master cylinder (see Workshop Manual
procedure 06.06.EB Brake Master Cylinder Assembly
Renew).
2. Remove oil dipstick.
3. Remove vacuum hose.
4. Disconnect multiplugs (x2).
5. Remove pedal cover.
6. Remove clevis pin and clip.
7. Remove servo securing nuts (x4).
8. Remove servo assembly.
9. Remove brake light switch.
Installation
1. Install brake light switch.
2. Install servo assembly.
3. Install servo retaining nuts (x4) (torque).
4. Install clevis pin and clip.
5. Install pedal cover.
6. Connect multiplugs (x2).
7. Install vacuum hose.
8. Install dipstick.
9. Install brake master cylinder (see Workshop Manual
procedure 06.06.EB Brake Master Cylinder Assembly
Renew).

Brake Booster-LHD-Renew

Repair Operation Time (ROT)
Item
Brake Booster-Renew
Removal
1. Move drivers seat fully rearward.
2. Remove clevis pin and clip.
3. Remove booster securing nuts (x4).
4. Remove corner cross brace.
5. Move expansion tank aside for access (bolt x1, nut x1,
hose clips x2, multiplug x1).
6. Remove vacuum hose move aside.
7. Remove bolts (x2) from clutch pipe bracket and move
aside.
8. Disconnect clutch reservoir feed pipe.
6-5-2
9. Disconnect multiplugs (x4).
10. Disconnect brake pipes from master cylinder (move
aside).
Nm. lb. / ft.
11. Remove booster assembly.
21-24 15.5-18
12. Split components.
13. Remove master cylinder from booster (nuts x2).
14. Re-fit components.
15. Install master cylinder to booster (nuts x2).
Installation
Code
1. Install booster assembly.
06.07.AB
2. Connect brake pipes to master cylinder.
3. Install bolts (x2) clutch pipe bracket.
4. Connect clutch reservoir feed pipe.
5. Connect multiplugs (x4).
6. Install vacuum hose.
7. Install expansion tank aside (bolt x1, nut x1, hose clips
x2, multiplug x1).
8. Install corner cross brace (torque) (only fully tighten
when vehicle on level floor).
9. Install servo retaining nuts (x4) (torque).
10. Install clevis pin and clip.
11. Bleed Brakes (see Workshop Manual procedure
06.06.AD Pad Kit - Manual Brake & Clutch Pedal -
Renew).
12. Top-up coolant.

Brake Fluid Reservoir-Renew

Repair Operation Time (ROT)
Item
Brake Fluid Reservoir-Renew
Removal
1. Remove corner cross brace.
2. Move expansion tank aside for access (bolt x1, nut x1,
hose clips x2, multiplug x1).
3. Disconnect clutch reservoir feed pipe.
4. Disconnect multiplugs (x2).
5. Disconnect brake pipes from master cylinder (move
aside).
6. Remove reservoir holding screw for access to master
Code
cylinder retaining nut.
06.07.AC
7. Remove master cylinder from booster (nuts x2).
8. Remove reservoir from master cylinder.
Installation
1. Fit new seals and install reservoir to master cylinder.
2. Install master cylinder to booster (nuts x2).
3. Install reservoir holding screw for access to master
cylinder retaining nut
4. Connect brake pipes to master cylinder.
5. Connect clutch reservoir feed pipe.
6. Connect multiplugs (x2).
Workshop Manual
Code
06.07.DA
October 2005