Toshiba TOSVERT VF-AS3 Instruction Manual

Toshiba TOSVERT VF-AS3 Instruction Manual

Industrial inverter (for 3-phase motors)
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Industrial Inverter

(For 3-phase motors)
High-performance inverter
3-phase 240V class 0.4 to 55kW
3-phase 480V class 0.4 to 280kW
Notice
1. Make sure that this instruction manual is delivered to
the end user of the inverter unit.
2. Read this manual before installing or operating the
inverter unit, and store it in a safe place for reference.
E6582062
I
II
III
Quick index
1
2
3
[Basic operation]
Operation panel and
screen display
4
[Basic operation]
Operation methods of
5
[Fundamental opera-
tion] How to use
parameters
6
[Advanced] How to
use parameters
7
Operating using exter-
nal signals
8
Monitoring operation
status
9
Measures to satisfy
standards
10
Selection and installa-
tion of peripheral
devices
11
12
Specifications
13
Trip information and
measures
14
Maintenance and
inspection
15
16
17
18

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Summary of Contents for Toshiba TOSVERT VF-AS3

  • Page 1: Industrial Inverter

    E6582062 Safety precautions Introduction Industrial Inverter Quick index (For 3-phase motors) Read first Installation and wiring Instruction Manual [Basic operation] Operation panel and screen display [Basic operation] Operation methods of High-performance inverter motor [Fundamental opera- tion] How to use parameters [Advanced] How to use parameters Operating using exter-...
  • Page 3: I Safety Precautions

    Safety precautions The items described in the instruction manual and on the inverter itself are very important so that you can use safely the inverter, prevent injury to yourself and other people around you as well as to prevent damage to property in the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual.
  • Page 4: Safety Precautions

    However, it is possible to verify the application propriety under the condition that purpose is limited and special quality control is not required. Please contact your Toshiba distributor if you wish to use this product for a specific purpose.
  • Page 5 • Do not install and operate the inverter if it is damaged or any of its components is missing. This will result in electric shock or fire. Please call your Toshiba distributor for repairs. • Do not place any inflammable object near the inverter.
  • Page 6 E6582062 CAUTION • For transporting or carrying the inverter, do not hold by the front cover. The cover will come off and the unit will drop, resulting in injury. • Do not install the inverter in any place with large vibration. Prohibited The unit will fall due to the vibration, resulting in injury.
  • Page 7 E6582062 ■ Wiring WARNING • Do not connect power supply to the output (motor side) terminals [U/T1], [V/T2] and [W/T3]. Connecting power supply to the output will damage the inverter and result in fire. • Do not insert a braking resistor between DC terminals [PA/+] and [PC/-] or [PO] and[PC/-]. This will result in fire.
  • Page 8 E6582062 CAUTION • Do not attach devices with built-in capacitors (such as noise reduction filters or surge absorbers) to the output terminals (motor side). Heat rises up and this could cause a fire. • Do not switch only one of two grounding capacitor switch screws in the same form. The inverter will have failure due to insufficient switching.
  • Page 9 E6582062 ■ Operations WARNING • Do not touch terminals when the inverter's power is on even if the motor is stopped. Touching the terminals while voltage is applied will result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth. This will result in electric shock.
  • Page 10 E6582062 • Use the inverter that conforms to specifications of the power supply and the three-phase motor to be operated. If you use the inappropriate inverter, not only will the three-phase motor not rotate correctly, but it will cause serious accidents such as overheating and burning out. •...
  • Page 11: Maintenance And Inspection

    ■ Maintenance and inspection WARNING • Do not replace parts. This will result in electric shock, fire and other injury. Please call your Toshiba distributor for repairs and replacement of expendable parts. Prohibited • Perform daily inspection and periodic inspection on equipment.
  • Page 12 E6582062 Be sure to attach the caution labels where it is easily visible when selecting the auto-restart function or the retry function. (Example of caution label) CAUTION (Functions programmed for Auto restart) Do not go near motors and equipment. Motors and machines that have stopped temporarily due to momentary power failure will restart suddenly after power is restored.
  • Page 13 Introduction Thank you for purchasing Toshiba's industrial inverter. To handle TOSVERT VF-AS3 correctly, this instruction manual explains how to install and wire the inverter, operation procedure, how to run the motor, measures for protective functions (when an alarm/trip occurs), etc.
  • Page 15: Installation And Wiring

    E6582062 CONTENTS Safety precautions .............................I-1 II Introduction ...............................II-1 1 Read first................................1-1 1. 1 Check product purchase ..........................1-1 1. 2 Multi-rating ..............................1-4 1. 3 Indication of product type ...........................1-5 1. 4 Structure of equipment..........................1-7 1. 5 Operation procedure ..........................1-14 2 Installation and wiring............................2-1 2.
  • Page 16 E6582062 6. 29 Shock monitoring function........................6-118 6. 30 Setting the protection functions......................6-119 6. 31 Forced run control in emergency ......................6-153 6. 32 Frequency adjustment using external input (override function) ............6-155 6. 33 Adjustment parameters ........................6-158 6. 34 Setting functions of operation panel.....................6-163 6.
  • Page 17: Read First

    Read first This chapter explains check items when you receive the inverter, names of parts of the inverter, and the flow of basic procedures before operation. 1. 1 Check product purchase CAUTION • Use the inverter that conforms to specifications of the power supply and the three-phase motor to be operated.
  • Page 18 * Refer to [1. 3] for (HD) and (ND). Danger label Carton box Name plate Name plate Inverter type Type indication label Inverter rated output capacity Rated voltage Danger label Rated input current Rated output current TOSHIBA INDUSTRIAL PRODUCTS AND SYSTEMS CORPORATION 1. Read first...
  • Page 19: Instruction Manual

    E6582062 Danger label kit Quick start Danger labels in 6 languages for sticking . • French • German • Italian • Spanish CD-ROM • Chinese Instruction manual is included as electronic data. • Japanese DC reactor Only for frame size A7 and A8. •...
  • Page 20 E6582062 1. 2 Multi-rating This inverter has multi-rating. Select rating with the parameter <AUL: Multi-rating select> according to the characteristics of the load to be applied. <AUL>="2: ND rating (120%-60s) (0 after execution)" - Select it to apply equipment with variable torque characteristic. - Example) Fans, pumps, blowers, etc.
  • Page 21 E6582062 1. 3 Indication of product type Explanation of the indication of the inverter type. VFAS3 - 4 004 P C E Model name Input voltage Applicable motor capacity of HD (for ND) Additional function II E: IP55 type TOSVERT 2: 200 V - 240 V 004: 0.4 kW (0.75 kW) VF-AS3 series...
  • Page 22 E6582062 Type-Form Frame size 240V 480V VFAS3-2450P, 2550P VFAS3-4900PC to 4132KPC VFAS3-4160KPC VFAS3-4200KPC to 4280KPC 1. Read first...
  • Page 23 E6582062 1. 4 Structure of equipment The following is brief explanation of the names and functions of parts that compose the inverter. 1. 4. 1 Outside view This inverter has eight types of units with frame size A1 to A8 (made of resin or metal) according to the voltage class and the capacity.
  • Page 24 E6582062 • Top cover A cover to protect the top of the inverter, which is attached to models with frame size A1 to A5. Remove this cover to install inverters side by side or in a location with ambient temperature above 50°C for heat discharge.
  • Page 25: Operation Panel

    E6582062 1. 4. 2 Operation panel and peripherals The operation panel of the inverter is directly connected to RS485 communication connector 1. It is equipped with some indicators for communication on the left side of the operation panel. Indicator for communication LCD screen Operation keys Operation panel lower...
  • Page 26 A lithium battery is inserted to this slot for internal real time clock of the operation panel (equipped as standard at the time of shipping). For how to replace the battery, please consult your Toshiba distributor. For the time of battery replacement, refer to [14. 2. 3].
  • Page 27: Terminal Blocks

    E6582062 1. 4. 3 Terminal blocks This inverter is equipped with a power terminal block and a control terminal block. To the power terminal block, connect the power supply and the motor. To the control terminal block, connect external control signals.
  • Page 28 E6582062 ■ Control terminal block The control terminal block is common to all the types and is located on the lower side of the operation panel. It connects wiring between the inverter and an external control device. Control terminal block is detachable. Ethernet connector 1 Ethernet connector 2 Control terminal...
  • Page 29 E6582062 • Connection of Ethernet to the RS485 communication connectors may result in a malfunction. Important 1. 4. 4 Features of inverter This inverter has the following features. A detachable LCD operation panel is equipped as standard • A touch wheel is adopted for excellent environment resistance. •...
  • Page 30 E6582062 1. 5 Operation procedure The basic procedure to operate a motor with the inverter is as follows. Reference Check of packed items -> [1.1 Check product purchase] Check of installation site -> [2.1.1 Installation environment] Carrying-in to installation site ->...
  • Page 31 E6582062 Switching of grounding capacitor -> [2.3.4 Switching of grounding capacitor] (If necessary) Mounting of front cover -> [2.2 How to remove covers of inverter] Connection of peripheral devices (when not wired in the inverter) -> [2.4.1 Motor], [2.4.2 Inverters], [2.4.3 What to do about Check of safety measures leakage current] Power ON...
  • Page 33 Installation and wiring WARNING • Never disassemble, modify or repair. This can result in electric shock, fire and other injury. Please call your Toshiba distributor for Disassem- repairs. bly prohib- ited • Do not stick your fingers into openings such as cable wiring holes and cooling fan covers.
  • Page 34: Installation Environment

    E6582062 2. 1 Installation Take special care with the installation environment of the inverter. Install the inverter in a location that secures space for ventilation and heat emitting (in the cabinet, etc.), considering heat generation and occurrence of noise. 2. 1. 1 Installation environment WARNING •...
  • Page 35 • If the inverter is installed in a location that is subject to vibration, anti-vibration measures are required. Please consult with your Toshiba distributor about these measures. If the inverter is installed near any of the equipment listed below, provide mea- sures to insure against errors in opera- tion.
  • Page 36 WARNING • Do not install and operate the inverter if it is damaged or any of its components is missing. This will result in electric shock or fire. Please call your Toshiba distributor for repairs. Prohibited • Mount the inverter on a metal plate.
  • Page 37 E6582062 H 3 or more H 1 or more 11 cm 11 cm H 3 or more or more or more H 2 or more Type H1(cm) H2(cm) H3(cm) VFAS3-2004P - 2370P VFAS3-4004PC - 4750PC VFAS3-2450P, 2550P VFAS3-4900PC - 4132KPC VFAS3-4160KPC VFAS3-4200KPC - 4280KPC 1) Basic installation...
  • Page 38 E6582062 ■ Current reduction curve The current value of the inverter that can be output continuously varies depending on the installation method, ambient temperature, and the setting of carrier frequency. For details, refer to "Instruction manual for load reduction". ■ Calorific values of inverter and required ventilation Approximately 5% of the rated power of the inverter will be lost as a result of conversion from AC to DC or from DC to AC.
  • Page 39 E6582062 The amount of forcible air-cooling ventilation required and the necessary heat discharge surface quantity when operating in a sealed cabinet depending on motor capacity are as follows. <ND rating> Forced Sealeded air-cooled cabinet Applicable Input Inverter Inner side Required Necessary motor Frame...
  • Page 40 E6582062 Forced Sealeded air-cooled cabinet Applicable Input Inverter Inner side Required Necessary motor Frame voltage Inverter type-form calorific value calorific value ventilation heat discharge capacity size Class (W) *1 (W) *1 amount surface (kW) /min) quantity (m 0.75 4004PC 0.32 1.13 4007PC 0.45...
  • Page 41 E6582062 ■ When more than one inverter are installed in one cabinet When two or more inverters are installed in one cabinet, pay attention to the followings. • Ensure a space of at least 20 cm or more on the top and bottom of the inverters. •...
  • Page 42 E6582062 2. 2 How to remove covers of inverter WARNING • Never remove the front cover when the power is on. The unit contains high voltage parts and contact with them will result in electric shock. Prohibited CAUTION • When removing and mounting the front cover, wiring cover or the power terminal block with a screwdriver, be sure not to scratch your hand as these results in injury.
  • Page 43 E6582062 2. 2. 1 With frame size A1, A2, or A3 VFAS3-2004P to 2075P, VFAS3-4004PC to 4185PC The parts to be removed are as follows. Top cover • Front cover on the lower side of the front surface (resin) • Top cover on the top surface (resin) Each cover can be removed separately.
  • Page 44 E6582062 ■ Top cover Put your fingers in the clearance in the back from the upper Top cover side of the top cover, and pull the cover toward you while lift- ing it upward. The tab shown in the figure on the right comes off. •...
  • Page 45 E6582062 ■ Front cover Loosen four screws of the front cover. Since the screws are of falling prevention type, they do not come off the front cover even if loosened. Remove the front cover from the unit. Front cover The upper part of the front cover has no inserted part. Mount the front cover in the reverse procedure.
  • Page 46 E6582062 2. 2. 3 With frame size A5 Top cover VFAS3-2220P to 2370P, VFAS3- 4450PC to 4750PC The parts to be removed are as follows. • Front cover in the middle of the front surface (metal) • Wiring cover on the lower side of the front surface (metal) •...
  • Page 47 E6582062 ■ Top cover Remove two screws of the top cover. Top cover Store the removed screws so as not to be lost. Screw Pull the top cover slightly toward you. The tab shown in the figure on the right comes off. Lift the top cover upward and remove it from the unit.
  • Page 48 E6582062 ■ Front cover Remove six screws of the front cover. Store the removed screws so as not to be lost. Front cover Screw Lift the bottom end of the front cover, pull the entire cover downward and remove it from the unit. Since the upper part of the front cover has an inserted part, the cover cannot be removed just by lifting it.
  • Page 49 E6582062 Remove two screws of the wiring duct. Store the removed screws so as not to be lost. Remove one nut. Screw Store the removed nut so as not to be lost. Wiring duct Lift the left side of the wiring duct first and remove it from the unit.
  • Page 50 E6582062 Hold the both side of the front cover and pull it slightly downward. The inserted part of the upper side of the front cover Insertion comes off. The tab shown in the figure on the right also come off. Pull the front cover toward you and remove it from the unit.
  • Page 51 E6582062 Charge lamp Frame size A4 VFAS3-2110P to 2185P, VFAS3-4220PC to 4370PC Charge lamp Frame size A5 VFAS3-2220P to 2370P, VFAS3-4450PC to 4750PC Charge lamp ■ With frame size A6 to A8 VFAS3-2450P, 2550P, VFAS3-4900PC to 4280KPC You can check the charge lamp without opening the cover. When removing the front cover, be sure to check that the charge lamp is off.
  • Page 52 Frame size A6 2. 3 Wiring WARNING • Never disassemble, modify or repair. This can result in electric shock, fire and other injury. Please call your Toshiba distributor for Disassem- repairs. bly prohib- ited • Do not stick your fingers into openings such as cable wiring holes and cooling fan covers.
  • Page 53 E6582062 2. 3. 1 Cautions for wiring WARNING • Never remove the front cover when the power is on. The unit contains high voltage parts and contact with them will result in electric shock. Prohibited • Mount the front cover after wiring. If you turn the power on without attaching the front cover, this will result in electric shock or other injury.
  • Page 54 E6582062 • To make the control circuit continuously operate even if the power circuit is shut off due to malfunction or tripping, use an optional control power supply unit and supply power to the control circuit. ■ Wiring • For power terminals, use ferrules with insulation sleeve terminal and crimp-style terminal with insulation sleeve.
  • Page 55 E6582062 2. 3. 2 Standard connection method WARNING • Do not connect power supply to the output (motor side) terminals [U/T1], [V/T2] and [W/T3]. Connecting power supply to the output will damage the inverter and result in fire. • Do not insert a braking resistor between DC terminals [PA/+] and [PC/-] or [PO] and[PC/-]. This will result in fire.
  • Page 56 • When the inverter is used with a DC power supply, a circuit to suppress an inrush current may be required. Please contact your Toshiba distributor for information. • When the inverter is used with a DC power supply, three-phase power input for cooling fan driving may be required separately.
  • Page 57 E6582062 Pass the motor wiring through the cable clamp. The cable clamp exists only in frame size A1 to A5. Mount the motor wiring to the screw of each corresponding terminal. Mount ferrules with insulation sleeve terminal and crimp-style terminal with insulation sleeve to the end of each wire of the motor in advance.
  • Page 58 E6582062 Tighten two screws of the cable clamp and fix the motor wiring (four wires) with the cable clamp. The cable clamp exists only in frame size A1 to A5. Cable Screws (x2) Clamp Tighten the two screws of the clamp to fix the cable Similarly, mount the power supply wiring to the terminals [R/L1], [S/L2], and [T/L3] and a terminal [PE] after passing it through other cable clamp.
  • Page 59: Standard Connection Diagram

    E6582062 • For the layout and shape of power terminal block of each frame size, refer to [2. 3. 3]. • The cable clamp exists only in frame size A1 to A5. Memo • Covers to be removed at the time of wiring vary depending on the frame size. For details, refer to [2.
  • Page 60 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. If your inverter is 240 V with 11kW or more, or 480 V with 22kW or more, and please contact your Toshiba distributor for information.when using it with a DC power supply, a circuit to suppress an inrush current is required.
  • Page 61 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. When the inverter is used with a DC power supply, a circuit to suppress an inrush current may be required. Please contact your Toshiba distributor for information.
  • Page 62 Be sure to mount the DC reactor. A circuit between the terminals [PA/+] and [PO] is not short circuited (at the time of shipping). To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. When the inverter is used with a DC power, a circuit to suppress an inrush current may be required. Please contact your Toshiba distributor for information.
  • Page 63 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. It is not used in conjunction with the DC reactor option DCL1. When the inverter is used with a DC power supply, a circuit to suppress an inrush current is required. Please contact your Toshiba distributor for information.
  • Page 64 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. When your inverter is 240 V with 11kW or more, or 480 V with 22kW or more, and please contact your Toshiba distributor for information.when using it with a DC power supply, a circuit to suppress an inrush current is required.
  • Page 65 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. When the inverter is used with a DC power supply, a circuit to suppress an inrush current may be required. Please contact your Toshiba distributor for information.
  • Page 66 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. When the inverter is used with a DC power, a circuit to suppress an inrush current may be required. Please contact your Toshiba distributor for infor- mation.
  • Page 67 To input DC power, connect the inverter between the terminals [PA/+] and [PC/-]. It is not used in conjunction with the DC reactor option DCL1. When the inverter is used with a DC power supply, a circuit to suppress an inrush current is required. Please contact your Toshiba distributor for information.
  • Page 68 E6582062 2. 3. 3 Power terminals The power terminals are connected to the power supply (primary side) and the motor (secondary side). ■ Functions of power terminals Terminal Applicable Function symbol frame size Grounding terminal for inverter case. There are 3 terminals in cooling fin All frame sizes or mounting part of EMC plate.
  • Page 69 E6582062 Torque Strip length Screw size Frame size (mm) (N・m) (lb・in) 88.5 Grounding terminal torque Torque Strip length Screw size Frame size (mm) (N・m) (lb・in) A1,A2,A3 38.9 88.5 A5,A6 11.8 Note) 1(N・m) = 8.850(lb・in) ■ Arrangement of power terminals 1) Frame size A1 VFAS3-2004P to 2022P, VFAS3-4004PC to 4037PC Charge lamp M4 screw...
  • Page 70 E6582062 2) Frame size A2 VFAS3-2037P,VFAS3-4055PC, 4075PC M4 screw Grounding terminal (M5 screw) 3) Frame size A3 VFAS3-2055P, 2075P, VFAS3-4110PC to 4185PC Charge lamp M5 screw Grounding terminal (M5 screw) 4) Frame size A4 VFAS3-2110P to 2185P, VFAS3-4220PC to 4370PC Charge lamp M8 screw Grounding terminal (M8 screw)
  • Page 71 E6582062 5) Frame size A5 VFAS3-2220P to 2370P, VFAS3-4450PC to 4750PC M12 screw Grounding terminal (M12 screw) Grounding terminal (M8 screw) 6) Frame size A6 VFAS3-2220P to 2370P, VFAS3-4450PC to 4750PC Input/output Grounding terminal (M8 screw) Grounding terminal (M10 screw) 2.
  • Page 72 E6582062 It is switched by changing the position of the exclusive switching screw(s) that varies depending on the type. For some types, the grounding capacitor is completely disconnected (frame size A1to A5). For others, the capacitor capacity is reduced (frame size A6 to A8). For the details of the influence of the leakage current and measures, refer to [2.
  • Page 73 E6582062 ■ With frame size A2 VFAS3-2037P, VFAS3-4055PC, 4075PC Remove the front cover. Grounding For how to remove, refer to [2. 2. 1]. Remove two screws for switching of grounding capacitor. The grounding capacitor is disconnected. Insert the removed screws to the positions shown in the figure on the right.
  • Page 74 E6582062 ■ With frame size A3 VFAS3-2055P, 2075P, VFAS3-4110PC to 4185PC Remove the front cover. Grounding For how to remove, refer to [2. 2. 1]. Screw Remove two screws for switching of grounding capacitor. Screw The grounding capacitor is disconnected. Insert the removed screws to the positions shown in the figure on the right.
  • Page 75 E6582062 ■ With frame size A4 VFAS3-2110P to 2185P, VFAS3-4220PC to 4370PC Remove the front cover. Grounding mark For how to remove, refer to [2. 2. 2]. Nongrounding mark Grounding Remove the screw(s) for switching of grounding capacitor from the position of the grounding mark and insert it/them into the position of the non-grounding mark.
  • Page 76: Control Terminals

    E6582062 After switching, mount the front cover. For how to mount, refer to [2. 2. 3]. ■ With frame size A6 VFAS3-2450P, 2550P, VFAS3-4900PC to 4132KPC Remove the front cover and the transparent cover inside Capacity Large (transparent resin). For how to remove, refer to [2. 2. 4]. Remove the screw for switching of grounding capacitor from the position of the grounding mark and tighten it to the posi- Screw...
  • Page 77 E6582062 Termi- Input/ Electrical Function Internal circuit output specifications symbol Multifunction programmable digital input. In the default setting, Input forward run is performed with ON and deceleration stop with OFF. Multifunction programmable Digital input. digital input. In the default setting, Input •...
  • Page 78 E6582062 Termi- Input/ Electrical Function Internal circuit output specifications symbol Com- An equipotential terminal of the mon to control circuit. It is allocated in input/ three positions. output +24V 10 Vdc Voltage 10 Vdc power output for analog Output (allowable load input setting.
  • Page 79 E6582062 Termi- Input/ Electrical Function Internal circuit output specifications symbol Multifunction programmable analog output. 0 - 10 Vdc output with default setting. With <F681: 0 - 10 Vdc Output Terminal FM switching>, meter (allowable load option (0 - 1 mA), current (0 - 20 resistance: 1 kΩ...
  • Page 80 E6582062 Termi- Input/ Electrical Function Internal circuit output specifications symbol Multifunction programmable relay Maximum contact contact output. Operation of the capacity protection function of the inverter • 250 Vac-2 A +24V Output is detected in the default setting. (cosφ=1) The contact across [FLA]-[FLC] is •...
  • Page 81 E6582062 Wire size Using two wires Using one wire Using two wires with twin ferule Conductor Solid wire 0.14-2.5 26-14 2x0.14 to 2x0.75 26-18 Relay Stranded wire 0.14-2.5 26-14 2x0.14 to 2x0.75 26-18 2x0.5 to 2x1.5 20-16 Solid wire 0.14-2.5 26-14 2x0.14 to 2x1.0 26-18...
  • Page 82 E6582062 1) When the inverter internal power supply is used When the internal power supply of the inverter is used to supply electricity to digital input termi- nals, the connection is as shown in the diagram below. Sink/source logic is set by the slide switch [SW1]. Refer to "■Switching of slide switch of control terminal block."...
  • Page 83 E6582062 Sink logic SINK SOURCE 24Vdc 24Vdc Input Common SW1:PLC side Output 24Vdc Output Input Programmable Inverter controller 2. 3. 6 RS485 communication connectors This inverter is equipped with two RS485 communication connectors in the positions in the figure below. RS485 communication connector 1 is 2-wire RS485 communication and is used for connection to the operation panel, extended panel, etc.
  • Page 84 E6582062 • To use RS485 communication connector 1, remove the operation panel. Memo • The operation panel and the extension panel cannot be used simultaneously. ■ Pin arrangements of connectors Both of the RS485 communication connectors are 8-pin RJ45 connectors and the pin arrangements are as shown in the tables below.
  • Page 85 E6582062 2. 4 Cautions for application This section introduces cautions for use of the motor and inverter, influence of leakage current on periph- eral devices, and measures against it. 2. 4. 1 Motor CAUTION • Use the inverter that conforms to specifications of the power supply and the three-phase motor to be operated.
  • Page 86 E6582062 ■ Occurrence of instability (abnormal vibrations and overcurrent trips) Unstable phenomena such as abnormal vibrations and overcurrent trips may occur depending on combinations of the inverter and motor, and load. 1) In the following cases, lower the settings of inverter carrier frequency. •...
  • Page 87 E6582062 Circuit diagram 1 is an example in which the standby function is assigned to the terminal [S2]. This circuit can be applied to a machine that mainly operates horizontally. Set the terminal [S2] to "Open" to turn off output of the inverter and have the motor in coasting state. Then. operate the brake. If the brake is operated with inverter output, the inverter may trip due to bound current.
  • Page 88 E6582062 U/T1 Inverter V/T2 W/T3 Remove power factor correction capacitors and surge absorber. Power factor correction capacitor ■ Operating at other than rated voltage Connections to voltages other than the rated voltage described in the rating label cannot be made. If a connection must be made to a power supply other than one with rated voltage, use a transformer to raise or lower the voltage to the rated voltage.
  • Page 89 E6582062 For details, refer to [6. 30. 10]. ■ Disposal To dispose the inverter, refer to [Chapter 16]. 2-57 2. Installation and wiring...
  • Page 90 However, when a low carrier frequency cannot be set because of increase in magnetic noise from the motor, you can also adopt earth leakage breakers with enhanced measures for inverter. Pleased contact your Toshiba distributor for details. • Use high frequency remedial products for earth leakage breakers.
  • Page 91 E6582062 Built-in noise filter The 480 V models of this inverter has a built-in EMC noise filter, so the leakage current value in the delta connection (single-phase grounding) power supply may become greater. ■ Influence of leakage current across lines (in case of thermal relays) The high frequency component of current leaking into electrostatic capacity between inverter output wires will increase the effective current values and make externally connected thermal relays operate unnecessarily.
  • Page 92 E6582062 For how to connect the meter and how to set parameters, refer to [5. 2. 6]. • Check the current value with the monitor function. For details, refer to [8. 1. 1]. • Set <F300: Carrier frequency> to 5 kHz or less. However, this may increase noise on the motor side.
  • Page 93 [Basic operation] Operation panel and screen display This chapter introduces the functions of the operation keys on the operation panel and screen display and explains how to operate them. • The specifications and operation procedure of the operation panel are common to all the types Memo of this inverter.
  • Page 94 E6582062 • [ECS] key This key switches the display mode. It is also used to return to the previous item of the hierarchy of the screen. • [HAND/AUTO] key This key switches between hand (operation panel)/remote (remote control). It is used to operate the inverter temporarily at hand (operation panel) while performing terminal operation (remote control) normally.
  • Page 95 E6582062 • Touch wheel Slide your finger in a circular motion to change the menu items and values on the screen. Turning clockwise: To move to the next item or increase the value. Turning counterclockwise: To move to the previous item or decrease the value. When you lightly touch the top or bottom of the circle, you can move to that direction by one item.
  • Page 96: Display Mode

    E6582062 Screen display Function Reference Displayed Display position Screen Sets the LCD screen [3. 1. 3] Inverts the backlight color (white or red) [3. 2. 2] Language Displays the screen for language selection [3. 1. 3] [3. 1. 3] Move setting to left [4.
  • Page 97 E6582062 [Setting mode] • Parameters are set in this mode. • All the parameters are displayed. • [Easy mode] is also available in which only the registered parameters are displayed. [Easy mode] • Parameters are set in this mode. • In this mode, only the registered parameters are displayed. [Monitor mode] •...
  • Page 98 E6582062 When switching with the [ESC] key 20.0Hz 12:40 Top View Mode 20.0 Easy Keypad Copy Monitor [Standard mode] STOP 0.0Hz STOP 0.0Hz 12:38 12:38 Status Monitor Mode Parameter Setup Mode Direction of rotation 1. History function Forward Output current 2. Direct access Frequency reference 3. Guidance function 20.0Hz...
  • Page 99 E6582062 ■ Screen display of [Standard mode] This is the normal display mode of the inverter. (1) - (6) are display contents common to [Standard mode], [Setting mode], [Easy mode], and [Monitor mode]. 20.0Hz 12:40 Top View Mode 20.0 Easy Keypad Copy Monitor...
  • Page 100 E6582062 ■ Screen display of [Setting mode] This is a display mode to set parameters. STOP 0.0Hz STOP 0.0Hz 12:37 12:43 Parameter Setup Mode Basic parameters 1. History function : Inverter OL characteristic 2. Direct access : Automatic Acc/Dec 3. Guidance function : Torque boost macro 4. Basic parameters : Run command select CMOd...
  • Page 101 E6582062 Memo • For details of how to set parameters, refer to [4. 2. 3]. ■ Screen display of [Monitor mode] This is a display mode to monitor the inverter status (output current, input voltage, terminal information, etc.). STOP 0.0Hz 12:38 Status Monitor Mode Direction of rotation...
  • Page 102: Language Selection

    E6582062 20.0Hz 12:40 Top View Mode 20.0 Easy Keypad Copy Monitor ■ LCD screen STOP 0.0Hz The following five items can be set. 12:49 Keypad settings • Selection of display language Language selection • Setting of current date/time (date is displayed at the Date/Time settings 2000/08/24 right end)
  • Page 103: Contrast Adjustment

    E6582062 ■ Contrast adjustment STOP 0.0Hz The contrast can be adjusted in the range of 30 -70%. 12:47 Screen contrast The default setting is 50%. If you touch the touch wheel, the value in the middle is highlighted. Increase or decrease the value and press the [OK] key.
  • Page 104 E6582062 3. 2 Normal/emergency screen display This section explains the screen display of the operation panel. When operation such as parameter setting is not performed, the top screen of [Standard mode] is displayed. During run, output frequency, etc. are displayed, and the status of alarm and trip is displayed when an error occurs.
  • Page 105 E6582062 • When the LCD screen is dark -> Refer to [3. 1. 3] Reference • To check the output current, input/output voltage, etc. -> Refer to [3. 1. 2], [8. 1. 1] • To check the setting value of the parameter -> Refer to [3. 1. 2], [4. 2] 3.
  • Page 106 E6582062 3. 2. 3 Emergency off To apply emergency off from the operation panel except when the inverter is operated by the operation panel, follow the procedure below. For how to apply emergency off by other than the operation panel (digital input, etc.), refer to [6. 30. 4]. Press the [STOP/RESET] key.
  • Page 107 E6582062 3. 2. 4 How to reset trip If a trip occurs, you can reset it with panel operation. For how to reset a trip by other than the operation panel (digital input, etc.), refer to [13. 1]. Press the [STOP/RESET] key with the trip displayed. TRIP 0.0Hz "CLr"...
  • Page 109 [Basic operation] Operation methods of motor WARNING • Do not touch terminals when the inverter's power is on even if the motor is stopped. Touching the terminals while voltage is applied will result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth.
  • Page 110 E6582062 • Use the inverter that conforms to specifications of the power supply and the three-phase motor to be operated. If you use the inappropriate inverter, not only will the three-phase motor not rotate correctly, but it will cause serious accidents such as overheating and burning out. •...
  • Page 111 E6582062 Memo • For how to switch other operation method to panel run, refer to [4. 3], [5. 1. 1]. ■ Terminal run The motor is operated with an external signal. Run/stop the motor with an ON/OFF signal to a digital input terminal. Also, input the frequency command with potentiometer/voltage/current signals to analog input terminals.
  • Page 112 E6582062 STOP 0.0Hz STOP 0.0Hz 14:00 14:45 Setting Mode Easy Mode 1. History function : Run command select CMOd 2. Direct access : Frequency command select 1 FMOd 3. Guidance function : Acceleration time 1 10.0s 4. Basic parameters : Deceleration time 1 10.0s 5. Extended parameters(F - - -) : Upper limit frequency 60.0Hz...
  • Page 113 E6582062 Select a parameter you want to change and press the [OK] key. STOP 0.0Hz 14:00 In the example on the right, <F101: Reach signal History function specified frequency> is selected. : Icon areadisplay of operation paneh F723 : Reach signal frequency F101 2.5Hz : Panel Fwd/Rev run...
  • Page 114 E6582062 • The following parameters are not displayed in the history function. <FC: Panel run frequency> <AUF: Guidance function> <AUA: Application easy setting> <AUL: Multi-rating select> <AU1: Automatic Acc/Dec> <AU2: Torque boost macro> Memo <SEt: Region setting check> <tyP: Default setting> <F699: Trip for test>...
  • Page 115 E6582062 Parameters required for preset speed operation are displayed as a group. STOP 0.0Hz 14:34 MXXX : Run command select CMOd : Frequency command select 1 FMOd : Acceleration time 1 10.0s : Deceleration time 1 10.0s : Maximum frequency 80.0Hz Monitor Press the [OK] key with <CMOd: Run command...
  • Page 116 E6582062 List of parameters changeable by guidance function Embedded Ethernet setting Motor 1,2 switching <AUF>=1 <AUF>=4 C081-C096 Device name 1-16 Base frequency 1 C610 Emb Eth. IP setting mode Base frequency voltage 1 C611-C614 Emb Eth. IP address setting value Manual torque boost 1 C615-C618 Emb Eth.
  • Page 117 E6582062 3) Basic parameter Basic parameters for inverter operation are STOP 0.0Hz 14:36 displayed. Basic parameters For details, refer to [5. 2], [5. 3], [11. 2]. : Application easy setting : Eco-standby power setting : Multi-rating select : Automatic Acc/Dec : Toque boost macro 4) Extended parameter (F---) Extended parameters used for complicated...
  • Page 118 E6582062 • Since all the parameters are compared with the default setting values, it may take a few Memo seconds until parameters are displayed. • To cancel parameter search, press the [ESC] key. Read the changed parameter in the following procedure. Select "8.
  • Page 119 E6582062 When you press the [F4] key ("F(Next)") repeat- edly, the changed parameters are displayed one by STOP 0.0Hz 14:43 one. Changed parameters search & edit F618 Overtoque detection time 1.0s Return R(Back) F(Next) When you press the [F3] key ("R(Back)"), the changed parameters are displayed one by one STOP 0.0Hz...
  • Page 120 E6582062 The setting screen of the parameter is opened. STOP 0.0Hz 14:43 F618 :Overtoque detection time Min: 0.0 Max: 10.0 X1000 X100 Change the setting of the selected parameter and press the [OK] key. STOP 0.0Hz 14:43 F618 :Overtoque detection time Min: 0.0 Max: 10.0 X1000...
  • Page 121 E6582062 ■ [Easy mode] In [Easy mode], basic ten (default setting) parameters are displayed. Up to 32 parameters can be registered to be displayed. STOP 0.0Hz STOP 0.0Hz 14:45 14:46 Easy Mode Easy Mode : Run command select : Lower limit frequency CMOd 0.0Hz : Frequency command select 1...
  • Page 122 E6582062 <F701: Current, voltage units select> Select the unit of current/voltage displayed on the operation panel among % or A (ampere)/V (volt). For details, refer to [5. 1. 7]. <PSEL: Parameter mode select> Select the parameter mode between [Setting mode] and [Easy mode]. For details, refer to [5.
  • Page 123 E6582062 ■ Setting of parameter for which an item should be selected For an example, here is a procedure to set an extended parameter <F710: Standard mode display>. Press the [ESC] key to change from [Standard mode] to [Setting mode]. STOP 0.0Hz 14:47...
  • Page 124 E6582062 Select "3.7. Panel parameter (F7--)" with the touch wheel. STOP 0.0Hz 15:09 Extended parameters (F ---) Operation parameters (F3 - -) Motor parameters 1 (F4 - -) Acc/dec parameters (F5 - -) Protection parameters (F6 - -) Panel parameters (F7 - -) Monitor Press the [OK] key.
  • Page 125 E6582062 Select a new setting value. Select it by using the touch wheel, the [F2] key STOP 0.0Hz 15:08 A710 : Standard mode display and the [F3] key 0: Output frequency In the example on the right, the setting value is 1: Frequency reference changed to "2: Output current."...
  • Page 126 E6582062 ■ With parameters for which a value should be set For an example, here is a procedure to set the basic parameter <ACC: Acceleration time 1>. At that time, the current setting value, unit, setting lower limit (Min:), and setting upper limit (Max:) are displayed.
  • Page 127 E6582062 4. 3 Basic panel run methods This section introduces panel run methods with basic examples. Input a run command and a frequency command from the operation panel. 4. 3. 1 [Operation example 1] Operating with [RUN] key/ [STOP] key on operation panel Operate only with the operation panel.
  • Page 128 E6582062 The setting screen is displayed. STOP 0.0Hz 15:14 CMOd :Run command select 0: Terminal 1: Operation panel,Ext panel 2: Embedded Ethernet 3: RS485 com (connector 1) 4: RS485 com (connector 2) Select "1: Operation panel, Extension panel" and press the [OK] key. STOP 0.0Hz 15:15...
  • Page 129 E6582062 Select "10: Touch wheel 1 (power off or press OK to save)" and press the [OK] key. STOP 0.0Hz 15:16 FMOd :Frequency command select 1 6: - 7: - 8: - 9: - 10: Touch wheel 1 (power off or press The basic parameter screen is displayed.
  • Page 130 E6582062 Press the [OK] key. The screen returns to the [Standard mode] screen. STOP 0.0Hz 14:47 Standard Mode Easy Screen Copy Monitor 10 When you press the [RUN] key, the motor starts running. 30.0Hz 15:30 In the main area of the [Standard mode] screen, Standard Mode 30.0 the output frequency is displayed.
  • Page 131 E6582062 • How to switch the display mode of the operation panel -> Refer to [3. 1. 2] Reference • Procedure to change parameter setting -> Refer to [4. 2. 3] • Details of <Fr: Panel Fwd/Rev run select> -> Refer to [5. 2. 9] Operate the motor with the operation panel according to [4.
  • Page 132 E6582062 The basic parameter screen is displayed. Check that the setting value of <Fr: Panel Fwd/Rev 30.0Hz 15:33 run select> is "2." Basic parameters : Panel Fwd/Rev run : tHrA tHrA 4.00A : Motor OL characteristic : FM function FMSL : FM 100.0% •...
  • Page 133 E6582062 • Icon of direction of rotation When you press the [FWD/REV] key again, the direction of rotation of the motor is switched to forward run. The motor decelerates and shows 0.0 Hz once. Then, it accelerates to the value set with <FC: Panel run frequency>...
  • Page 134 E6582062 4. 4 Basic terminal run methods WARNING • Do not touch terminals when the inverter's power is on even if the motor is stopped. Touching the terminals while voltage is applied will result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth.
  • Page 135 E6582062 PA/+ PC/- Motor MCCB R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Fwd run Operation panel Common Turn off the power of the inverter. Remove the covers of the control terminal block and parts required for connection. Covers to be removed vary depending on the type of the inverter. For details of how to remove the covers, refer to [2.
  • Page 136 E6582062 Switch to [Setting mode]. Select "4. Basic parameter" and press the [OK] STOP 0.0Hz 15:13 key. The basic parameter screen is displayed. Setting Mode 1. History function 2. Direct access 3. Guidance function 4. Basic parameters 5. Extended parameters(F - - -) Monitor Select <CMOd: Run command select> and press the [OK] key.
  • Page 137 E6582062 11 Select "10: Touch wheel 1 (power off or press OK to save)" and press the [OK] key. STOP 0.0Hz 15:17 The basic parameter screen is displayed. Basic parameters Check that the setting value of <FMOd: Frequency : Run command select CMOd command select 1>...
  • Page 138 E6582062 16 When you turn on the external switch, the motor starts running. 30.0Hz 15:30 In the main area of the [Standard mode] screen, Standard Mode 30.0 the output frequency is displayed. The motor accelerates according to the setting of <ACC: Acceleration time 1>, and its frequency changes to the frequency command value set with <FC: Panel run frequency>...
  • Page 139 E6582062 • How to switch the display mode of the operation panel -> Refer to [3. 1. 2] • Procedure to change parameter setting -> Refer to [4. 2. 3] • Details of <CMOd: Run command select>, and <FMOd: Frequency command select 1> -> Reference Refer to [5.
  • Page 140 E6582062 Check that the slide switch [SW1] is on the SINK side. SINK If it is set to PLC/SOURCE side, set it to the SINK side. SOURCE For details of the slide switch, refer to [2. 3. 5]. Check connection of the terminals to be used on the control terminal block.
  • Page 141 E6582062 Select <CMOd: Run command select> and press the [OK] key. STOP 0.0Hz 15:51 You can also select <CMOd: Run command Basic parameters select> on the [Easy mode] screen. : Run command select CMOd : Frequency command select 1 FMOd : V/f Pattern : Manual torque boost 1 4.80%...
  • Page 142 E6582062 The basic parameter screen is displayed. Check that the setting value of <FMOd: Frequency STOP 0.0Hz 15:55 command select 1> is "1." Basic parameters In this setting, the voltage signal input to the : Run command select CMOd terminal [RR] should be the frequency command. : Frequency command select 1 FMOd Here, the voltage input to the terminal [RR] is...
  • Page 143 E6582062 16 In [Setting mode], change the setting value of <FMOd: Frequency command select 1> to "2: STOP 0.0Hz 15:56 Terminal RX." FMOd :Frequency command select 1 In this setting, set the frequency command with the 1: Terminal RR voltage signal (0 - 10 Vdc or -10 to +10 Vdc) 2: Terminal RX connected to the terminal [RX].
  • Page 144 E6582062 • You can also change the input specification of the terminal [RR] to PTC input, etc. Memo For details, refer to [6. 2. 3]. 4-36 4. [Basic operation] Operation methods of motor...
  • Page 145 E6582062 4. 4. 3 [Operation example 3] Switching run/stop and frequency with external switch Digital input both a run command and a frequency command externally. • First, check connection from external contacts such as switch/relays to the control terminal. Here is a case where run/stop is input by a switch and a frequency command is operated by 3-speed operation (controlled with two relays).
  • Page 146 E6582062 Check that the slide switch [SW1] is on the SINK side. SINK If it is set to PLC/SOURCE side, set it to the SINK side. SOURCE For details of the slide switch, refer to [2. 3. 5]. Check connection of the terminals to be used on the control terminal block.
  • Page 147 E6582062 Select <CMOd: Run command select> and press the [OK] key. STOP 0.0Hz 15:51 Basic parameters : Run command select CMOd : Frequency command select 1 FMOd : V/f Pattern : Manual torque boost 1 4.80% : Base frequency 1 60.0Hz The setting screen is displayed.
  • Page 148 E6582062 13 Press the [OK] key. The screen returns to the basic parameter screen. 14 Similarly, select <Sr2: Preset speed 2> and <Sr3: Preset speed 3> and change the setting values. STOP 0.0Hz 15:59 Basic parameters : Deceleration time 1 10.0s : Preset speed 0 0.0Hz...
  • Page 149 E6582062 The output frequency changes to the frequency command value set with <Sr1: Preset speed 1> 20.0Hz 20:51 and becomes stable. Standard Mode 20.0 In the example on the right, it is 20.0 Hz. Easy Screen Copy Monitor The following are always displayed in the status Output frequency area on the upper side of the screen regardless of <Sr1>...
  • Page 151 [Fundamental operation] How to use parameters Frequently set parameters include default 10 parameters in [Easy mode] and basic parameters. This chapter describes these parameters. 5. 1 Settings of main parameters This section describes how to select run and frequency commands required for operating the motor, how to limit the output frequency, how to set acceleration/deceleration time, how to set the electronic thermal for motor protection, and how to adjust the meter.
  • Page 152 E6582062 For details of operation by external signals, refer to [Chapter 7]. 1: Operation panel, Extension panel Press the [RUN], [STOP] key on the operation panel to run/stop the inverter. You can do it even on the optional extension panel. For how to set this value, refer to [4.
  • Page 153 E6582062 Selecting how to input a frequency command <FMOd: Frequency command select 1> STOP 0.0Hz 15:06 FMOd :Frequency command select 1 Basic parameter Easy mode 1: Terminal RR 2: Terminal RX 3: Terminal Ⅱ 4: Terminal AI4(option) 5: Terminal AI5(option) ■...
  • Page 154 E6582062 For details of operation by external signals, refer to "Chapter 7". 4: Terminal AI4 (option) The terminal [AI4] is included in the cassette option. Input a frequency command with an analog signal. For details of the optional terminal [AI4], refer to [10. 4. 1]. 5: Terminal AI5 (option) The terminal [AI5] is included in the cassette option.
  • Page 155 E6582062 21: RS485 communication (connector 1) Remove the operation panel, connect a communication cable, and input a frequency command through the RS485 communication. For details, refer to [6. 38]. 22: RS485 communication (connector 2) Connect a communication cable to the RS485 communication connector 2 next to the control termi- nal block, and input a frequency command through the RS485 communication.
  • Page 156 E6582062 Example of switching run and frequency commands The figure below shows an example of switching run and frequency commands. CMOd: Extension panel (option) Run command Input terminal For use of RKP007Z select function: Input terminal 108/109 function: (Terminal run 48/49 priority) (Communication...
  • Page 157 E6582062 5. 1. 2 Setting rated frequency and rated voltage of motor <vL: Base frequency 1> STOP 0.0Hz 15:25 :Base frequency 1 Basic parameter 60.0 Min: 15.0 Max: 590.0 X1000 X100 <vLv: Base frequency voltage 1> STOP 0.0Hz 15:26 :Base frequency voltage 1 Basic parameter Min: 50 Max: 660...
  • Page 158 E6582062 • You can set four types of motor rating. For details including <F170: Base frequency 2>, refer to Memo [6. 4]. 5. [Fundamental operation] How to use parameters...
  • Page 159 E6582062 5. 1. 3 Setting the output frequency limit Setting the maximum frequency of the inverter <FH: Maximum frequency> STOP 0.0Hz 15:08 :Maximum frequency Basic parameter 80.0 Min: 30.0 Max: 590.0 X1000 X100 ■ Function Set the maximum value of the frequency output from the inverter. This frequency is also the criteria of acceleration and deceleration time.
  • Page 160 E6582062 Setting the upper and lower limits of the output frequency <UL: Upper limit frequency> STOP 0.0Hz 15:08 :Upper limit frequency Basic parameter Easy mode 60.0 <LL: Lower limit frequency> Min: 0.0 Max: 80.0 Basic parameter Easy mode X1000 X100 STOP 0.0Hz 15:08...
  • Page 161 E6582062 Upper limit frequency Lower limit frequency Output frequency (Hz) Output frequency (Hz) <FH> <FH> <UL> <LL> Frequency command Frequency command signal (%) signal (%) 100% 100% • Frequencies under the setting value of <F240: Start frequency> are not output. --> Refer to [6. 7.
  • Page 162 E6582062 5. 1. 4 Setting acceleration/deceleration time <ACC: Acceleration time 1> STOP 0.0Hz 15:09 :Acceleration time 1 Basic parameter Easy mode 10.0 <dEC: Deceleration time 1> Min: 0.0 Max: 6000.0 Basic parameter Easy mode X1000 X100 STOP 0.0Hz 15:10 :Deceleration time 1 10.0 Min: 0.0 Max: 6000.0...
  • Page 163 E6582062 ■ Guideline for the setting The criteria of acceleration time and deceleration time is the value of <FH: Maximum frequency>. Note that it is not the value of <UL: Upper limit frequency>. You can use <F519: Unit of Acc/Dec time> to switch the unit of setting time between 0.1s and 0.01s. With acceleration/deceleration time set to 0.0 second, the unit of 0.05 second is used internally for <F519>...
  • Page 164 E6582062 5. 1. 5 Protecting the motor from overload <tHrA: Motor overload protection current 1> STOP 0.0Hz 15:10 tHrA :Motor overload protection current 1 Basic parameter Easy mode 4.00 Min: 0.40 Max: 4.00 X1000 X100 ■ Function Set a protection characteristic of the electronic thermal suited for the rating and characteristic of the motor.
  • Page 165 E6582062 What is overload stall? • The overload stall function can apply to variable torque characteristic load where a lower frequency reduces load current, such as a fan, pump, and blower. When the inverter detects overload, this function automatically lowers the output frequency Memo before the motor overload trip "OL2"...
  • Page 166 E6582062 ■ Setting a time before the trip of the electronic thermal occurs: <F607: Motor overload time> Setting a time before the trip of the electronic thermal occurs: <F607: Motor overload time> Set a time before the overload trip "OL2" occurs at the motor overload of 150%. Default Title Parameter name...
  • Page 167 E6582062 Title Parameter name Adjustment range Default setting F631 Inverter overload detection 0: 150%-60s 1: Temperature estimation 0: 120%-60s 1: Temperature estimation Set <F631: Inverter overload detection> to "1: Temperature estimation". • If the inverter overload trip "OL1" occurs, you can clear it by decreasing the value of <F601: Stall prevention level 1>...
  • Page 168 E6582062 • In the default setting, when inverter overload occurs, the inverter is designed to suppress the overload trip "OL1" or overcurrent trips "OC1 through OC3" by automatically decrease the carrier frequency. A lower value of the carrier frequency increases the acoustic noise from the motor but does not affect the performance.
  • Page 169 E6582062 5. 1. 6 Adjusting the meter connected to the inverter <FM: Terminal FM adjustment> STOP 0.0Hz 15:11 :Terminal FM adjustment Basic parameter Easy mode 0.0Hz Output frequency <FMSL: Terminal FM function> 100.0% Min: 0.1 Max: 250.0 Basic parameter X1000 X100 <F671: Terminal AM adjustment>...
  • Page 170 E6582062 Default Title Parameter name Adjustment range setting 10: Output frequency during run. Frequency command value during stop. 11: Torque current 12: Exciting current 13: PID feedback value 14: Motor overload factor (OL2 data) 15: Inverter overload factor (OL1 data) 16: Braking resistor overload factor (OLr data) 17: Braking resistor load factor (%ED) 18: Input power...
  • Page 171 E6582062 Default Title Parameter name Adjustment range setting 130: External PID3 set value 131: External PID3 feedback value 132: External PID3 result value 133: External PID4 set value 134: External PID4 feedback value 135: External PID4 result value 136 - 149: - 150: Signed output frequency 151: Signed frequency command value 152: Signed stator frequency...
  • Page 172 E6582062 In the basic parameters of [Setting mode], set <FMSL: Terminal FM function> to "0: Output 60.0Hz 15:12 frequency". Basic parameters The default setting of <FMSL> is "0". : Terminal FM function FMSL : Terminal FM adjustment 100.0% : Default setting : Region setting check FMSL : Parameter mode select...
  • Page 173 E6582062 • 24, 25, 26, 28, 29, 31, 41, 44, 45, 74, 75, 76, 160, 161, 162 : Maximum value • 27, 71 : FH x 60/F856 • 46, 47 : 65535 • 48, 49 : 32767 • 120, 124 : 200°C When <FMSL: Terminal FM adjustment>...
  • Page 174 E6582062 ■ Parameter setting Default Title Parameter name Adjustment range setting F701 Current, voltage units 0: % select 1: A (ampere), V (volt) ■ Applicable parameters and monitors The following list shows parameters and monitors whose display units can be changed with <F701: Current, voltage units select>.
  • Page 175 E6582062 ■ Setting example While a model with a rated current of ●● A is used at the rated load (100% load), the monitor mode is displayed as follows: 60.0Hz 60.0Hz 15:15 15:15 Monitor Mode Monitor Mode Direction of rotation Direction of rotation Forward Forward...
  • Page 176 E6582062 5. 1. 8 Selecting the parameter mode between [Setting mode] and [Easy mode] <PSEL: Parameter mode select> STOP 0.0Hz 15:16 PSEL :Parameter mode select Basic parameter Easy mode 0: Setting mode at power on 1: Easy mode at power on 2: Easy mode only ■...
  • Page 177 E6582062 ■ Setting parameters in [Easy mode] Up to 32 parameters are displayed in [Easy mode]. Set among <F751: Easy setting 1> through <F782: Easy setting 32>. Title Parameter name Adjustment range Default setting F751 Easy setting 1 0 - 2999 3<CMOd>...
  • Page 178 E6582062 5. 1. 9 Returning parameters to their default settings Clearing each history <tyP: Default setting> STOP 0.0Hz 15:19 Typ : Default setting Basic parameter 0: - 1: 50Hz setting 2: 60Hz setting 3: Default setting 1 4: Clear past trips ■...
  • Page 179 E6582062 ■ Selecting a setting value 1: 50Hz setting The following parameters are set for the base frequency 50 Hz. Setting values of other parameters are not changed. When you select a parameter and press the [OK] key, nothing appears momentarily, the same content displayed at power on appears, and the mode enters [Standard mode].
  • Page 180 E6582062 <F428: Rev speed limit level> <F814: Communication point 2 frequency> <F417: Motor rated speed> 1400 - 1480min (Depending on capacity) 5-30 5. [Fundamental operation] How to use parameters...
  • Page 181 E6582062 2: 60Hz setting The following parameters are set for the base frequency 60Hz. Setting values of other parameters are not changed. When you select a parameter and press the [OK] key, nothing appears momentarily, the same content displayed at power on appears, and the mode enters [Standard mode]. <FH: Maximum frequency>...
  • Page 182 E6582062 <F814: Communication point 2 frequency> <F417: Motor rated speed> 1680 - 1775min (Depending on capacity) 5-32 5. [Fundamental operation] How to use parameters...
  • Page 183 E6582062 3: Default setting 1 Return parameters except for some ones to their default settings. When you select the setting and press the [OK] key, "Init" blinks in the main area and "Initializing" appears under it for a while. They disappear momentarily, the same content displayed at power on appears, and the mode enters [Standard mode].
  • Page 184 6: Initialize typeform Clear a trip if the type error "EtyP" occurs. However, if it occurs, contact your Toshiba distributor. When you select the setting and press the [OK] key, nothing appears momentarily, the same content displayed at power on appears, and the mode enters [Standard mode].
  • Page 185 E6582062 STOP 0.0Hz 15:20 Standard mode lnit Initializing... Easy Screen Copy Monitor Memo • Set <tyP: Default setting> after stopping the inverter. You cannot set it during run. 5-35 5. [Fundamental operation] How to use parameters...
  • Page 186 E6582062 5. 2 Setting other basic parameters This section describes basic parameters not included in [5.2]. Set any parameter in the [Setting mode]. 5. 2. 1 Setting energy savings <AUE: Eco-standby power setting> STOP 0.0Hz 15:22 AUE : Eco-standby power setting Basic parameter 0: - 1: Embedded Ethernet OFF...
  • Page 187 E6582062 5. 2. 2 Selecting an overload protection characteristic <AUL: Multi-rating select> STOP 0.0Hz 15:22 AUL : Multi-rating select Basic parameter 0: - 1: - 2: ND rating (120%-60s)(0 after set) 3: HD rating (150%-60s)(0 after set) 4: - ■ Function Select an inverter overload protection characteristic suited for the torque characteristic of the machine.
  • Page 188 E6582062 5. 2. 3 Acceleration/deceleration time adjustment automatically according to load <AU1: Automatic Acc/Dec> STOP 0.0Hz 15:23 AU1 : Automatic Acc/Dec Basic parameter 0: Disabled 1: Automatic Acc/Dec 2: Automatic Acc only ■ Function This is a parameter that automatically adjusts the acceleration/deceleration time according to the load condition to prevent an overcurrent trip during acceleration/deceleration.
  • Page 189 E6582062 • Use this parameter with the motor connected. • When the inverter is used with a load that fluctuates considerably, it may fail to adjust the acceleration or deceleration time in time, and therefore may be tripped. • When using the optional braking resistor or braking unit, do not set <AU1: Automatic Acc/Dec> Important to "1".
  • Page 190 E6582062 5. 2. 4 Selecting motor control method <Pt: V/f Pattern> STOP 0.0Hz 15:24 Pt : V/f Pattern Basic parameter 0: V/f constant 1: Variable torque 2: Automatic torque boost 3: Vector control 1 4: Energy savings ■ Function This is a parameter to select the motor control method according to the characteristics and application of the machinery.
  • Page 191 E6582062 Output voltage (V) <vLv: Base frequency voltage> <vb> (%) Output frequency (Hz) <vL: Base frequency 1> To increase the torque at low speeds, increase the setting value of <vb: Manual torque boost 1>. For details, refer to [5. 2. 6]. 1: Variable torque This is applied to loads such as fans, pumps and blowers in which the torque is proportional to the square of load motor speed.
  • Page 192 E6582062 When the motor you are using is a 4P Toshiba general motor which has the same capacity as the inverter, there is basically no need to set the parameters. First, look at the motor name plate and set the following parameters.
  • Page 193 When <Pt> is "4", setting of motor parameters is required. When the motor you are using is a 4P Toshiba general motor which has the same capacity as the inverter, there is basically no need to set the parameters.
  • Page 194 E6582062 • <F405: Motor rated capacity> • <F415: Motor rated current> • <F417: Motor rated speed> Two parameter setting methods are provided. 1) Setting with <F400: Offline auto-tuning> Set <F400: Offline auto-tuning> to "5". For details, refer to [6. 23. 1]. * If an auto-tuning error occurs, set motor parameters individually by referring to [6.
  • Page 195 When <Pt> is "9", setting of motor parameters is required. When the motor you are using is a 4P Toshiba general motor which has the same capacity as the inverter, there is basically no need to set the parameters.
  • Page 196 E6582062 10: PG feedback control Vector control is performed by using speed feedback signals from the motor. Attach the PG feedback option to the inverter. Use a motor with speed sensor (encoder) and connect signals from the encoder to the PG feedback option. In the following cases, use <Pt>...
  • Page 197 E6582062 ■ Cautions for automatic torque boost and vector control • Look at the motor name plate and be sure to set the following parameters. - <vL: Base frequency 1> (Rated frequency) - <vLv: Base frequency voltage 1> (Rated voltage) - <F405: Motor rated capacity>...
  • Page 198 E6582062 5. 2. 5 Setting parameters for torque boost and energy saving easily <AU2: Torque boost macro> STOP 0.0Hz 15:24 AU2 : Torque boost macro Basic parameter 0: Disabled 1: Auto torque boost + auto-tuning 2: Vector control 1 + auto-tuning 3: Energy savings + auto-tuning ■...
  • Page 199 E6582062 2: Vector control 1 + offline auto- tuning This is applied to load transporting machinery and elevators that require high torque and machine tools that require high precision. High-torque and high-precision stable operation is realized in the speed range from startup to base frequency.
  • Page 200: Increasing Starting Torque

    E6582062 5. 2. 6 Increasing starting torque <vb: Manual torque boost 1> STOP 0.0Hz 15:25 :Manual torque boost 1 Basic parameter 4.80 Min: 0.00 Max: 30.00 X1000 X100 ■ Function The starting torque is increased by increasing the setting value when starting torque is required. It is valid when the setting value of <Pt: V/f Pattern>...
  • Page 201 E6582062 5. 2. 7 Operating by switching frequency command with external logic signal STOP 0.0Hz 15:26 :Preset speed 1 Basic parameter <F287: Preset speed 8> to <F294: Preset speed 15> <F964: Preset speed 16> to <F979: Preset speed 31> Min: 0.0 Max: 60.0 X1000 X100...
  • Page 202 E6582062 ■ Setting example of preset speed frequency Here is a case of sink logic (when the slide switch [SW1] is set to SINK). Preset speed operation Termi- [S1]         [S2]   ...
  • Page 203 E6582062 Output frequency (Hz) <Sr1> <Sr3> <Sr2> Time Terminal [F] Terminal [S1] (Preset speed switching 1) Terminal [S2] (Preset speed switching 2) ■ When changing frequency command during run The frequency command can be changed during run with preset speed command. Set <F724: Frequency setting target by touch wheel>...
  • Page 204 E6582062 Title Parameter name Adjustment range Default setting F560 Preset speed operation 0: Frequency only style 1: With function 0: Frequency only Only the frequency command is valid. 1: With function For each preset speed commands of 1-speed to 15-speed, direction of rotation, acceleration/ deceleration time, V/f control, and torque limit can be set.
  • Page 205 E6582062 5. 2. 8 Setting PID control <FPld: PID1 set value> STOP 0.0Hz 15:27 FPld :PlD1 set value Basic parameter Min: 0.0 Max: 60.0 X1000 X100 ■ Function This parameter is applied to process control including keeping airflow, pressure, and the amount of flow constant.
  • Page 206 E6582062 Default Title Parameter name Adjustment range setting F389 PID1 set value select 0: selected by FMOd/F207 1: Terminal RR 2: Terminal RX 3: Terminal II 4: Terminal AI4 (option) 5: Terminal AI5 (option) 6 - 11: - 12: FPId 13, 14: - 15: Terminal Up/Down frequency 16: Pulse train...
  • Page 207 E6582062 • PID control can be temporarily turned off with an external signal. Assign "36: PID control OFF" Memo to an input terminal. 3) Adjusting PID control gain level Adjust the PID control gain level according to the set values, the feedback signals, and the object to be controlled.
  • Page 208 E6582062 Output frequency <F363> Small PID set value Residual deviation <F363> Large Time The integral/derivative amount of PID control can be reset with an external signal. Assign function number "52: PID differential/integral reset" to an input terminal. <F366: PID1 differential gain> This parameter adjusts the differential gain level of PID control.
  • Page 209 E6582062 Example of 0 - 10 Vdc voltage input setting Example of -10 - +10 Vdc voltage input setting Output frequency (Hz) Output frequency (Hz) <F204> <F213> (60Hz) (60Hz) <F202> <F211> (0Hz) (0Hz) Terminal [RR] input value Terminal [RX] input value <F201>...
  • Page 210 E6582062 5. 2. 9 Switching direction of rotation during panel run <Fr: Panel Fwd/Rev run select> STOP 0.0Hz 15:28 Fr : Panel Fwd/Rev run Basic parameter 0: Fwd run 1: Rev run 2: Fwd run(switch F/R by panel) 3: Rev run(switch F/R by panel) ■...
  • Page 211 E6582062 • display of the rotation direction icon. • Direction of rotation of the rotating icon • "Forward"/"Reverse" display of the direction of rotation in [Monitor mode]. When the [FWD]/[REV] key is valid, is displayed at the upper right of the LCD screen. When the motor is running forward, is highlighted.
  • Page 212 E6582062 5. 2. 10 Automatic setting of main parameters by region used WARNING • Make sure to set the setup menu correctly. If you set the setup menu incorrectly, this will damage the inverter or cause the inverter to perform unexpected movement. Mandatory action <SEt: Region setting check>...
  • Page 213 E6582062 STOP 0.0Hz STOP 0.0Hz 15:30 15:33 Setup Standard mode 1: Japan (read only) 2: Mainly North America (read) 3: Mainly Asia (read only) 4: Mainly Europe (read only) 5: Mainly China (read only) Setting for Japan Easy Screen Copy Monitor •...
  • Page 214 E6582062 Mainly Mainly Mainly Parameter title Function North China Japan Asia Europe America Frequency (max of set F606, F643 60.0 50.0 50.0 50.0 60.0 value) (Hz) Motor rated F405 Capacity (kW) 0.37 Depending on the region and the capacity. Refer to [11. 6]. •...
  • Page 215 E6582062 5. 3 Setting of extended parameters that are especially important This section explains the parameters that are especially important among the extended parameters. For other extended parameters not introduced here, refer to "Chapter 6". 5. 3. 1 Switching two frequency commands <FMOd: Frequency command select 1>...
  • Page 216 E6582062 ■ Parameter setting Default Title Parameter name Adjustment range setting FMOd Frequency command 0: - select 1 1: Terminal RR 2: Terminal RX F207 Frequency command 3: Terminal II select 2 4: Terminal AI4 (option) 5: Terminal AI5 (option) 6 - 9: - 10: Touch wheel 1 (power off or press OK to save)
  • Page 217 E6582062 ■ Switching with input terminal <F200> = "0" Set <F200: Frequency command priority select> to "0". Assign "104: FMOd/F207 priority switching" to an unused input terminal. For details, refer to [7. 2. 1]. • When the input terminal is OFF, run the motor with the frequency command set with <FMOd: Frequency command select 1>.
  • Page 218 E6582062 5. 3. 2 Restarting smoothly after momentary power failure CAUTION • When the auto-restart after momentary stop function is selected, stand clear of motors and machines at momentary power failure. The motors and machines which have stopped due to momentary power failure will restart suddenly after power is restored, and this will result in injury.
  • Page 219 E6582062 Output frequency Motor speed Terminal [F] or [R] (Run command) 2: Terminal ST On/Off The motor speed and direction of rotation of the coasting motor are detected to start it smoothly (motor speed search function). The input terminal to which "ST: Standby" is assigned is turned off. It is operated when the input terminal is turned on again.
  • Page 220 E6582062 • At restart, it takes about 1 second for the inverter to check the motor speed. For this reason, the startup takes more time than usual. • Use this function when operating a system with one motor connected to one inverter. This function may not operate properly in a system configuration when multiple motors are connected to one inverter.
  • Page 221 E6582062 5. 3. 3 Customizing display Selecting contents displayed in [Standard mode] <F710: Standard mode display> <F720: Standard mode display of extension STOP 0.0Hz 15:36 panel> F710 : Standard mode display 0: Output frequency 1: frequency reference 2: Output current 3: DC Bus voltage 4: Output voltage ■...
  • Page 222 E6582062 ■ Setting list of <F710: Standard mode display> and <F720: Standard mode display of extension panel> Set- Set- Display ting Function name Display unit ting Function name unit value value Motor speed (estimated Output frequency 0.1 Hz value) Communication option Frequency command value 0.1 Hz Receiving counter...
  • Page 223 E6582062 Set- Set- Display ting Function name Display unit ting Function name unit value value Fixed output 1 Pump 4 run time 100 hours 10000 Fixed output 2 Number of starting times 10000 Terminal RR input value Number of Fwd starting times 10000 Terminal RX input value...
  • Page 224 E6582062 Set- Set- Display ting Function name Display unit ting Function name unit value value Signed speed feedback PID set value 0.1 Hz 0.1Hz frequency (1-second filter) Light-load high-speed Signed torque switching load torque Light-load high-speed torque Signed torque command during constant speed run Pattern operation group Signed torque current...
  • Page 225 E6582062 Displaying frequency by converting to other unit <F702: Free unit multiplication factor> <F703: Target of free unit> STOP 0.0Hz 15:37 <F705: Free unit inclination polarity> F702 :Free unit multiplying factor 0.00 <F706: Free unit bias> Min: 0.00 Max: 200.00 X1000 X100 ■...
  • Page 226 <A316>, <A317>, <A319>, <A320>, <A322>, <A323>, <A326>, <A327>, <A346>, <A347>, <A349>, <A350>, <A352>, <A353>, <A357>, <A376>, <A377>, <A379>, <A380>, <A382>, <A383>, <A387>, <A923> - <A927> <C154>, <C155>, <C697> When <F703: Target of free unit> is "1" It applies only to the PID control-related frequency. •...
  • Page 227 E6582062 Positive inclination Positive inclination with bias <F705>="1 ", <F706>="0.00" <F705>="1", <F706>="20.00" Panel display Panel display 1000 <F702> <F702> Output frequency (Hz) Output frequency (Hz) 80 (Hz) 80 (Hz) Negative inclination <F705>="0", <F706>="80.00" Panel display <F702> Output frequency (Hz) 80 (Hz) •...
  • Page 228 E6582062 5-78 5. [Fundamental operation] How to use parameters...
  • Page 229: Advanced] How To

    [Advanced] How to use parameters This inverter has basic parameters and other three types of parameters such as extended parameters (with F), advanced parameters, (with A), and communication parameters (with C). These parameters are used for sophisticated operations, detailed settings, special purposes, etc. This chapter explains how to use the parameters that are not mentioned in the previous chapters.
  • Page 230 E6582062 Output frequency (Hz) Frequency command value <F100: Low-speed signal output frequency> Time (s) [R1A]-[R1C] output (Low-speed signal) ■ Output terminal parameter setting Low-speed signal is the default setting for terminal [R1]. Title Parameter name Adjustment range Default setting F133 Terminal R1 function 1 0-255 For details on the output terminal functions, refer to [7.
  • Page 231 E6582062 6. 1. 2 Output a signal when reached to a frequency command (output the Acc/Dec completed signal) <F102: Reach signal detection band> STOP 0.0Hz 12:43 F102 : Reach signal detect band Min: 0.0 Max: 80.0 X1000 X100 ■ Function When the output frequency becomes the frequency command ±<F102: Reach signal detection band>, the Acc/Dec completed signal is output from the output terminal.
  • Page 232 E6582062 • When you want to output the inversion signal (OFF signal), set "7". • The signals can be also output from the other output terminals depending on the parameter setting. When you want to output the signals from the [FLA]-[FLB]-[FLC] relay logic output terminals, Memo set at <F132: Terminal FL function>.
  • Page 233 E6582062 6. 1. 3 Output a signal when reached to a specified frequency (output the specified frequency attainment signal) <F101: Reach signal specified frequency> <F102: Reach signal detection band> STOP 0.0Hz 12:45 F101 : Reach signal frequency Min: 0.0 Max: 80.0 X1000 X100 ■...
  • Page 234 E6582062 • When you want to output the inversion signal (OFF signal), set "9". Memo • When a run command (Fwd signal or Rev signal) is OFF, the specified frequency attainment signal is also OFF. • How to operate the operation panel -> Refer to [3. 1. 1. •...
  • Page 235 E6582062 6. 2 Input signals to the control terminals Various signals are input to the inverter for motor operation. For details on the input terminal function, refer to [7. 2. 1]. 6. 2. 1 Selecting operation at simultaneous input of Fwd/ Rev commands <F105: Fwd/Rev priority of both close>...
  • Page 236 E6582062 1: Stop When the Fwd and Rev signals are simultaneously input, deceleration stop is performed. Output frequency (Hz) Frequency command value Time (s) Terminal [F] (Fwd run) Terminal [R] (Rev run) • How to operate the operation panel -> Refer to [3. 1. 1]. •...
  • Page 237 E6582062 6. 2. 2 Selecting input voltage of the terminal [RX] <F107: Terminal RX input voltage select> STOP 0.0Hz 12:45 F107 : Terminal RX input voltage select 0: 0 to +10V 1: -10 ∼ +10V ■ Function This parameter selects the input voltage of the terminal [RX]. ■...
  • Page 238 E6582062 6. 2. 3 Selecting input signal of the terminal [RR] <F108: Terminal RR input select> STOP 0.0Hz 12:46 F108 : Terminal RR input select 1: Voltage input (0-10V) 2: - 3: - 4: PTC input 5: PT100(2-wire)input ■ Function This parameter selects the input signal of the terminal [RR].
  • Page 239 E6582062 6. 2. 4 Selecting input signals of the optional terminals [AI4] and [AI5] <F148: Terminal AI4 input select> <F149: Terminal AI5 input select> STOP 0.0Hz 12:46 F148 : AI4 input select 1: Voltage input (0-10V) 2: Voltage input (-10 to +10V) 3: Current input (0-20mA) 4: PTC input 5: PT100(2-wire)input...
  • Page 240 E6582062 6. 3 Selecting terminal functions 6. 3. 1 Always enabling the input terminal functions (always ON) <F110: Always active function 1> <F127: Always active function 2> STOP 0.0Hz 12:47 <F128: Always active function 3> F110 : Always active function 1 6: Standby 6(Invers) 8: Reset 1...
  • Page 241 E6582062 • Coast stop is a stop pattern where the inverter output is turned OFF, and the motor rotation stops spontaneously. The deceleration stop is performed by default setting (the frequency is decreased to 0 Hz by the inverter deceleration time). •...
  • Page 242 E6582062 6. 3. 2 Changing the input terminal functions <F111: Terminal F function 1> <F112: Terminal R function 1> <F113: Terminal RES function 1> <F114: Terminal S1 function 1> <F115: Terminal S2 function> <F116: Terminal S3 function> <F117: Terminal S4 function> <F118: Terminal S5 function>...
  • Page 243 E6582062 6. 3. 3 Changing the output terminal functions <F130: Terminal FP function 1> <F132: Terminal FL function > <F133: Terminal R1 function 1> <F134: Terminal R2 function > <F135: Terminal R1 delay time> <F136: Terminal R2 delay time> <F137: Terminal FP function 2> <F138: Terminal R1 function 2>...
  • Page 244 E6582062 6. 4 Switching two to four types of motor characteristics <F170: Base frequency 2> <F171: Base frequency voltage 2> STOP 0.0Hz 12:49 <F172: Manual torque boost 2> F170 : Base frequency 2 60.0 <F174: Base frequency 3> <F175: Base frequency voltage 3> <F176: Manual torque boost 3>...
  • Page 245 E6582062 Title Parameter name Adjustment range Unit Default setting F176 Manual torque boost 3 0.00-30.00 F178 Base frequency 4 15.0 - 590.0 50.0/60.0 F179 Base frequency voltage 4 240V class: 50-330V 480V class: 50-660V F180 Manual torque boost 4 0.00-30.00 F182 Motor overload protection Depending on capacity...
  • Page 246 E6582062 Output terminal Input terminal (function number) Parameters selected S1-CC S2-CC No.186 No.188 Base frequency 3: <F174> Base frequency voltage 3: <F175> Manual torque boost 3: <F176> Motor overload protection current 3: <F183> Base frequency 4: <F178> Base frequency voltage 4: <F179> Manual torque boost 4: <F180>...
  • Page 247 E6582062 6. 5 V/f 5-point setting <F190: V/f 5-point VF1 frequency> <F191: V/f 5-point VF1 voltage> <F192: V/f 5-point VF2 frequency> <F193: V/f 5-point VF2 voltage> <F194: V/f 5-point VF3 frequency> <F195: V/f 5-point VF3 voltage> <F196: V/f 5-point VF4 frequency> <F197: V/f 5-point VF4 voltage>...
  • Page 248 E6582062 6. 6 Setting the frequency commands You can set the frequency commands in various methods. Select a frequency command setting method according to operation. You can also switch the frequency commands using signals to the terminals. 6. 6. 1 Switching two types of frequency commands <F200: Frequency command priority select>...
  • Page 249 E6582062 <F229: AI5 point 1 frequency> <F230: AI5 point 2 input value> <F231: AI5 point 2 frequency> <F810: Communication frequency point select> <F811: Communication point 1 input value> <F812: Communication point 1 frequency> <F813: Communication point 2 input value> <F814: Communication point 2 frequency> ■...
  • Page 250 E6582062 Title Parameter name Adjustment range Unit Default setting F210 RX point 1 input value -100 to +100 F211 RX point 1 frequency 0.0-590.0 F212 RX point 2 input value -100 to +100 F213 RX point 2 frequency 0.0-590.0 50.0/60.0 F214 RX point 1 rate -250 to +250...
  • Page 251 E6582062 ■ Setting method Set a frequency command for an analog input amount at two points. For the corresponding parameters of each terminal and the setting method, refer to the following. As default setting, the range between the minimum and maximum input amounts is set to 0 to 50.0/ 60.0 Hz for main analog signal of the terminals.
  • Page 252 E6582062 3) For setting voltage input of -10 to +10 V (terminal [RX]), refer to the following figure. Output frequency (Hz) <F213> 50/60(Hz) -100% (-10V) <F210> 0(Hz) Voltage signal (%) <F212> 100% (+10V) <F211> <F107: Terminal RX input voltage select> = "-10 to +10 V" •...
  • Page 253 E6582062 The allowance is zero setting on default setting. ■ Parameter setting Title Parameter name Adjustment range Unit Default setting F470 RR input bias 0-255 F471 RR input gain 0-255 F472 RX input bias 0-255 F473 RX input gain 0-255 F474 II input bias 0-255...
  • Page 254 E6582062 When you want to output the set maximum frequency at the maximum voltage and current values, decrease the gain value for a corresponding terminal. However, if the set value is too small, the maximum frequency may not be output even when voltage and current reach the maximum values.
  • Page 255 E6582062 6. 6. 4 Input the frequency commands by pulse trains <F146: Terminal S4 input select> <F147: Terminal S5 input select> STOP 0.0Hz 12:58 <F234: Pulse train input point 1 input value> F146 : S4 input select <F235: Pulse train input point 1 frequency> 0: Digital input <F236: Pulse train input point 2 input value>...
  • Page 256 E6582062 ■ Guideline for the setting When you want to use the terminal [S4], set <F146: Terminal S4 input select> to "1: Pulse train input". When you want to use the terminal [S5], set <F147: Terminal S5 input select> to "1: Pulse train input".
  • Page 257 E6582062 6. 6. 5 Changing frequency by the terminal UP and DOWN signal <F264: Terminal Up response time> <F265: Terminal Up frequency step> STOP 0.0Hz 12:59 <F266: Terminal Down response time> F264 : TB Up response time <F267: Terminal Down frequency step> <F268: Initial Up/Down frequency>...
  • Page 258 E6582062 When the signals are simultaneously input • When the clear signal, and an UP or a DOWN signal are simultaneously input, the clear signal takes priority. • When an UP signal and a DOWN signal are simultaneously input, the frequency changes according to the up rate and the down rate.
  • Page 259 E6582062 Run command (Fwd/Rev) Up signal Down signal Terminal Up, Down frequency clear signal Upper limit frequency <F267> <F265> <F264> <F266> Solid line: Frequency command value Dotted line: Output frequency ■ Initial UP/DOWN frequency setting method When you want to set a specified frequency other than 0.0 Hz at first after power on, set <F268: Initial Up/Down frequency>.
  • Page 260 E6582062 6. 7 Setting the start and end frequencies 6. 7. 1 Setting the starting frequency and the end frequency <F240: Start frequency> <F243: End frequency> STOP 0.0Hz 13:00 F240 : Start frequency Min: 0.0 Max: 10.0 X1000 X100 ■ Function The frequency set for <F240: Start frequency>...
  • Page 261 E6582062 • How to operate the operation panel -> Refer to [3. 1. 1]. Reference • How to switch display mode on the operation panel -> Refer to [3. 1. 2]. • Procedure to change parameter setting -> Refer to [4. 2. 3]. 6.
  • Page 262 E6582062 • How to operate the operation panel -> Refer to [3. 1. 1]. Reference • How to switch display mode on the operation panel -> Refer to [3. 1. 2]. • Procedure to change parameter setting -> Refer to [4. 2. 3] 6.
  • Page 263 E6582062 • How to operate the operation panel -> Refer to [3. 1. 1]. Reference • How to switch display mode on the operation panel -> Refer to [3. 1. 2]. • Procedure to change parameter setting -> Refer to [4. 2. 3] 6-35 6.
  • Page 264 E6582062 6. 8 DC braking 6. 8. 1 Obtaining large torque with DC braking <F249: DC braking carrier frequency> <F250: DC braking frequency> STOP 0.0Hz 13:06 <F251: DC braking amount> F249 : DC braking carrier freq <F252: DC braking time> <F253: Fwd/Rev DC braking priority>...
  • Page 265 E6582062 • The inverter has high sensitivity for overload protection when DC braking is in progress. It may automatically adjust the DC braking amount to prevent a trip. Output frequency (Hz) Setting frequency DC braking stop <F250: DC braking frequency> Time (s) Output current (A) Important...
  • Page 266 E6582062 6. 8. 2 Fixing the motor shaft with DC braking <F254: Motor shaft fixing control> STOP 0.0Hz 13:07 F254 : Motor shaft fixing control 0: Disabled 1: Enabled ■ Function Use DC braking to temporarily fix the motor shaft. This function is used to avoid the free rotation of the motor or to preheat the motor.
  • Page 267 E6582062 Since standby (ST) is always turned ON in the default setting, you should set values as shown below. • Set <F110: Always active function 1> to "1: No function". • Assign "6:ST" (standby) to an unused input terminal. Cancel motor shaft fixing control if the following problems occur during motor shaft fixing control: the inverter coasts due to power failure, or it is restored with the retry function after a trip.
  • Page 268 E6582062 6. 8. 3 Making the motor standstill with PG feedback control <F255: 0Hz command select at stop> <F250: DC braking frequency> STOP 0.0Hz 13:09 <F252: DC braking time> F255 : 0Hz command at stop 0: Dc braking 1: 0Hz command ■...
  • Page 269 E6582062 • Note that a higher value of <250: DC braking frequency> will cause a command indicating the sudden stop of the motor from a high rotation state. A trip may occur depending on a load condition. Important • When <F255: 0Hz command select at stop> is set to "1", the inverter outputs a 0 Hz command instead of applying the following DC braking.
  • Page 270 E6582062 6. 9 Automatic stop when run continues at the lower limit frequency (sleep function) <F256: Run sleep detection time> <F259: Run sleep detection time at startup> STOP 0.0Hz 13:10 <F391: Sleep detection hysteresis> F256 : Sleep detection time <F392: Wakeup deviation> <F393: Wakeup feedback>...
  • Page 271 E6582062 When the inverter starts to run, the sleep function works after the output frequency is over the value of <LL: Lower limit frequency>. Also, when it starts, this function enables you to automatically stop the inverter after the period set with <F259: Run sleep detection time at startup>...
  • Page 272: Jog Run

    E6582062 6. 10 Jog run <F262: Panel jog run> <F260: Jog frequency> STOP 0.0Hz 13:11 <F261: Jog stop select> F262 : Panel jog operation 0: Disabled 1: Enabled ■ Function Jog run represents inching the motor. When you input a jog run signal, the inverter immediately outputs a jog run frequency regardless of the set acceleration time.
  • Page 273 E6582062 Setting frequency Input terminal (Standby) Terminal [F] Terminal [R] Terminal [RES] ( <F113>=”18” ) Operation frequency command input • The terminal [RES] (JOG) is valid when the output frequency is the jog frequency or less. It does not work when the output frequency is higher than the jog frequency. •...
  • Page 274 E6582062 6. 11 Jumping the frequency to avoid the resonant frequency <F270: Jump frequency 1> <F271: Jump frequency 1 band> STOP 0.0Hz 13:12 <F272: Jump frequency 2> F270 : Jump frequency 1 <F273: Jump frequency 2 band> <F274: Jump frequency 3> <F275: Jump frequency 3 band>...
  • Page 275 E6582062 • How to operate the operation panel -> Refer to [3. 1. 1]. Reference • How to switch display mode on the operation panel -> Refer to [3. 1. 2]. • Procedure to change parameter setting -> Refer to [4. 2. 3] 6-47 6.
  • Page 276 E6582062 6. 12 Setting the preset-speed operation frequency 6. 12. 1 Setting the preset-speed operation frequency <F287: Preset speed 8> <F288: Preset speed 9> <F289: Preset speed 10> <F290: Preset speed 11> <F291: Preset speed 12> <F292: Preset speed 13> <F293: Preset speed 14>...
  • Page 277 E6582062 Input terminal function  "58: Fire speed run" • When the inverter continues to forcibly run even during slight failure Input terminal function  "56: Forced run" When the input terminal with the assigned function is turned ON, the inverter runs at the frequency set with <F294: Preset speed 15 / Forced run speed>.
  • Page 278: Bumpless Operation

    E6582062 6. 13 Bumpless operation <F295: Bumpless> STOP 0.0Hz 13:13 F295 : Bumpless 0: Disabled 1: Enabled ■ Function This function is used to pass on the run/stop state and output frequency under the automatic operation to the manual operation when a switch between the two operation modes is made. When a switch from the manual to automatic operation is made, the operation status under the manual operation is not passed on to the automatic operation.
  • Page 279 E6582062 When you do not want to pass on the run/stop state and output frequency under the automatic operation to the manual operation, set <F295> to "0: Disabled". • How to operate the operation panel -> Refer to [3. 1. 1]. Reference •...
  • Page 280 E6582062 6. 14 Changing carrier frequency to reduce noise and magnetic noise <F300: Carrier frequency> <F312: Random switching> STOP 0.0Hz 13:14 <F316: Carrier frequency control> F300 : Carrier frequency Min: 1.0 Max: 16.0 X1000 X100 ■ Function The inverter noise can be reduced by decreasing the carrier frequency. You can respond to unpleasant motor magnetic noise by increasing the carrier frequency or changing the tone with the random switching.
  • Page 281 E6582062 This function works in the low output frequency range producing unpleasant magnetic noise from the motor. <F312: Random switching> has three different tones: "1", "2" and "3". Select the appropriate setting for the load. With <F300: Carrier frequency> set to 8.0 kHz or more, the motor magnetic noise decreases, and thus the random switching does not function.
  • Page 282 E6582062 6. 15 Avoiding trips Occurrences of trips may be avoided using the appropriate function in consideration of the causes of alarms or trips. 6. 15. 1 Restarting smoothly after momentary power failure (restarting from motor coasting state) <F301: Auto-restart> For detailed settings of auto-restart, refer to [5.
  • Page 283 E6582062 Title Parameter name Adjustment range Unit Default setting F313 Ridethrough time 0.0: Continuous 0.1 - 320.0 F317 Synchronized stop time 0.0 - 6000 F318 Synchronized reach time 0.0 - 6000 F625 Undervoltage detection 50 - 79 level 80: Auto F629 Regenerative power 55 - 100...
  • Page 284 E6582062 ■ Setting example of <F302: Regenerative power ride-through> = "1" 1) When the power supply is shut off Input power DC voltage inside inverter Motor speed Regenerative power ridethrough control Coasting Approx. 100 ms to 10 s * Available time to continue the operation varies by the mechanical inertia or load condition. Perform verification test when using this function.
  • Page 285 E6582062 ■ Setting example of <F302: Regenerative power ride-through> = "2" Input power Motor speed Time Deceleration stop • The motor makes a deceleration stop also when the power is restored. However, when the voltage in power circuit inside the inverter falls to or below a certain value, the control is stopped and the motor enters the coasting state.
  • Page 286 E6582062 • When a Fwd/Rev switching or stop command is input during synchronized deceleration, synchronized acceleration/deceleration stops. • To operate a motor again after a synchronized deceleration function stop, turn OFF the terminal [S1]. • When using the synchronized deceleration function, check that the overvoltage stall prevention function is not working during deceleration.
  • Page 287 E6582062 6. 15. 3 Automatic reset at trip (retry function) CAUTION • Do not go near the motor or machine. When the retry function is selected, the motor/machine stopped at an occurrence of alarm will be started after a selected period of time (suddenly). Going near the motor/machine may result in unexpected injury.
  • Page 288 E6582062 During retry, "rtry" is displayed on LCD screen. The retry count is cleared (number of retry: 0) after a specified time without occurrence of trips from a retry success. A retry success means that the output frequency reaches the frequency command value without tripping.
  • Page 289 E6582062 6. 15. 4 Dynamic braking - Abrupt motor stop <F304: Dynamic braking, OLr trip> <F308: Braking resistance> STOP 0.0Hz 13:17 <F309: Braking resistor capacity> F304 : Dynamic braking,OLr trip <F626: Overvoltage limit operation level> 0: Disabled <F639: Braking resistor overload time> 1: Regen power ride-through 2: Dec stop at power failure 3: Synchronized Acc/Dec(TB)
  • Page 290 E6582062 Set <F308: Braking resistance> and <F309: Braking resistor capacity> according to the braking resistor to be connected.  Set the overload time of braking resistor with <F639: Braking resistor overload time>. Set a value so that a trip occurs at a value 10 times the <F309: Braking resistor capacity> setting. The default setting is intended for our recommended braking resistors (DGP600 Series excluded).
  • Page 291 Following table shows the optional braking resistors. Operation rate is 3%ED. Rating shows resultant resistance capacities (watt) and resultant resistance values (ohm). A braking resistor for frequent regenerative braking is also available. Please contact your Toshiba distributor for information. The type-form "PBR-" features built-in thermal fuse, and "PBR7-" features built-in thermal fuse and thermal relay.
  • Page 292: Avoiding Overvoltage Trip

    E6582062 6. 15. 5 Avoiding overvoltage trip <F305: Overvoltage limit operation> <F319: Regenerative over-flux upper limit> STOP 0.0Hz 13:18 <F626: Overvoltage limit operation level> F305 : Overvoltage limit operation 0: Enabled 1: Disabled 2: Enabled(quick deceleration) 3: Enabled(dynamic quick dec) ■...
  • Page 293 E6582062 <F319: Regenerative over-flux upper limit> is enabled when <F305: Overvoltage limit operation> is set to "2" or "3". This parameter is used to adjust the maximum value of energy the motor consumes during deceleration. Increase this value if overvoltage tripping occurs during deceleration. <F626: Overvoltage limit operation level>...
  • Page 294 E6582062 6. 15. 6 Adjusting and limiting output voltage <F307: Supply voltage compensation, Output voltage limitation> STOP 0.0Hz 13:19 F307 : Sup volt comp,out volt limit 0: W/o comp,Limited output volt 1: W/ comp,Limited output volt 2: W/o comp,Unlimited output volt 3: W/ comp,Unlimited output volt ■...
  • Page 295 E6582062 <F307>= “0: Without supply voltage compensation, <F307>= “1: With supply voltage compensation, Limited output power” Limited output power” Output voltage (V) Output voltage (V) Input voltage <vLv> Input voltage High Input High <vLv> voltage Output frequency Output frequency <vL> <vL>...
  • Page 296 E6582062 6. 15. 7 Inhibiting Reverse run <F311: Reverse inhibited> STOP 0.0Hz 13:20 F311 : Reverse inhibited 0: Allowed 1: Rev inhibited 2: Fwd inhibited 3: Rev inhibited (AS1 compatiblle) 4: Fwd inhibited (AS1 compatiblle) ■ Function This function limits the direction of rotation when the wrong Fwd or Rev run command is input. ■...
  • Page 297 E6582062 6. 16 Single load sharing by multiple inverters (droop control) <F320: Droop gain> <F321: Frequency at 0% droop gain> STOP 0.0Hz 13:20 <F322: Frequency at F320 droop gain> F320 : Droop gain <F323: Droop deadband torque> <F324: Droop output filter> Min: 0.0 Max: 100.0 X1000...
  • Page 298 E6582062 Gain 1 Droop gain Internal torque command Dead band torque Gain 2 Droop gain <F320> Frequency <F322> <F321> <F321> <F322> <F320> Dead band frequency ■ Calculating formula The amount of output frequency adjusted by droop control can be calculated with the following formula.
  • Page 299 E6582062 3) Droop frequency Droop frequency = <vL: Base frequency 1> x Gain 1 x Gain 2 Note that, when <vL: Base frequency 1> is over 100 Hz, this value is calculated as 100 Hz. • How to operate the operation panel -> Refer to [3. 1. 1]. Reference •...
  • Page 300 E6582062 6. 17 High-speed operation with light load on cranes <F328: Light-load high-speed operation> <F329: Light-load high-speed learning function> <F330: Light-load high- speed automatic operation frequency> <F331: Light-load high-speed operation switching lower-limit frequnecy> <F332: Light-load high-speed operation load detection wait time> <F333: Light-load high-speed operation load detection time>...
  • Page 301 E6582062 6. 18 Brake sequence 6. 18. 1 Brake sequence <F325: Brake release wait time> <F326: Brake release undercurrent threshold> <F340: Creep time 1> <F341: Brake function> <F342