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Toshiba TOSVERT VF-AS3 Quick Start Manual
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Toshiba TOSVERT VF-AS3 Quick Start Manual

Toshiba TOSVERT VF-AS3 Quick Start Manual

Industrial inverter
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Safety
precautions
Introduction
Contents
Read first
Installation and
wiring
Measures to
satisfy standards
Selection and
installation of
peripheral devices
Table of
parameters
Specifications
Warranty
Others

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Summary of Contents for Toshiba TOSVERT VF-AS3

  • Page 1 Safety precautions Introduction Contents Read first Installation and wiring Measures to satisfy standards Selection and installation of peripheral devices Table of parameters Specifications Warranty Others...

  • Page 2: Safety Precautions

    Safety precautions The items described in the instruction manual and on the inverter itself are very important so that you can use safely the inverter, prevent injury to yourself and other people around you as well as to prevent damage to property in the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual.
  • Page 3 E6582371 Limits in purpose Our inverters are designed to control the speeds of three-phase induction motors, interior permanent magnet synchronous motors (IPMSMs) and the surface permanent magnet synchronous motors (SPMSMs) for general industry. Our inverters cannot drive a single-phase motor. SAFETY PRECAUTIONS •...
  • Page 4 Continuous use of the inverter in such a state will cause fire. action If the inverter is left to be turned on in that state, it can cause fire. Please call your Toshiba distributor for repairs. • Always turn the power off if the inverter is not used for long time. The inverter will have failure due to leakage current caused by dust and other material.

  • Page 5: Transportation & Installation

    • Do not install and operate the inverter if it is damaged or any of its components is missing. This will result in electric shock or fire. Please call your Toshiba distributor for repairs. • Do not place any inflammable object near the inverter.
  • Page 6 Please transport the operation panel by airplane or ship in accordance with law as a lithium Mandatory battery is used in the operation panel. action • All options to be used must be those specified by Toshiba. The use of options other than those specified by Toshiba will result in an accident. I. Safety precautions...
  • Page 7 E6582371 Wiring WARNING • Do not connect power supply to the output (motor side) terminals [U/T1], [V/T2] and [W/T3]. Connecting power supply to the output will damage the inverter and result in fire. • Do not insert a braking resistor between DC terminals [PA/+] and [PC/-]. This will result in fire.
  • Page 8 E6582371 CAUTION • Do not install devices with built-in capacitors (such as noise reduction filters or surge absorbers) to the output terminals (motor side). Heat rises up and this can cause a fire. • Do not touch the edge of metal parts. Touching the sharp edge will result in the injury.
  • Page 9 E6582371 Operations WARNING • Do not touch terminals when the inverter's power is on even if the motor is stopped. Touching the terminals while voltage is applied will result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth.
  • Page 10 E6582371 NOTICE • Take countermeasures against leakage current (ex. reducing the carrier frequency or shortening the length of input/output power wires). The leakage current through the stray capacitance of the input/output power wires of inverter and motor can affect peripheral devices. •...

  • Page 12: Ii. Introduction

    Introduction Thank you for purchasing Toshiba's industrial inverter. To handle TOSVERT VF-AS3 correctly, this instruction manual explains how to install the inverter, refer to the inverter manual E6582062 in CD-ROM for how to wire control terminals of the inverter, operation procedure, how to run the motor, measures for protective functions (when an alarm/trip occurs) and etc.
  • Page 13 E6582371 Trademarks in this manual • TOSVERT is a registered trademark of Toshiba Infrastructure Systems & Solutions Corporation. ® • Microsoft is a registered trademark of Microsoft Corporation. ® • Windows is a registered trademark of Microsoft Corporation. ® • CANopen is a registered trademark of CAN in AUTOMATION - International Users and Manufacturers Group e.V..

  • Page 14: Table Of Contents

    E6582371 Contents Safety precautions .............................I-1 II Introduction ...............................II-1 1 Read first................................1-1 1. 1 Check product purchase ..........................1-1 1. 2 Indication of product type ...........................1-4 1. 3 Structure of equipment..........................1-7 1. 3. 1 Outside view............................1-7 1. 3. 2 NEMA Type 1 kit ..........................1-8 2 Installation and wiring............................2-1 2.
  • Page 15 E6582371 4. 3 External option list............................4-12 4. 4 Insert type option............................4-12 5 Table of parameters ............................5-1 5. 1 Parameter setting............................5-1 5. 2 Parameters different from standard specifications..................5-3 5. 3 Parameter setting range, default setting depending on capacity, and minimum braking resistor values...5-4 5.

  • Page 16: Read First

    Read first This chapter explains check items when you receive the inverter, names of parts of the inverter, and the flow of basic procedures before operation. 1. 1 Check product purchase CAUTION • Use the inverter that conforms to specifications of the power supply and the three-phase motor to be operated.
  • Page 17 E6582371 Rating label Inverter main unit Applicable motor capacity Danger/Warning label Rated voltage Rating label * Refer to [1.2] of E6582062 for Normal Duty (ND rating) and Heavy Duty (HD rating). Carton box Name plate Type indication label Name plate Danger/Warning label Inverter type TRANSISTOR INVERTER...
  • Page 18 E6582371 Instruction Manual Warning label kit Warning labels in 5 languages for sticking . • German This manual • Italian • Spanish • Chinese CD-ROM • Japanese "VF-AS3 instruction manual" (E6582062) is included as electronic data. • Labels for communication option Affix to lower side of communication...

  • Page 19: Indication Of Product Type

    E6582371 1. 2 Indication of product type Explanation of the indication of the inverter type. VFAS3 - 6 022 P C Model name Input voltage Additional function C: Built-in EMC filter TOSVERT 6: 500 V - 690 V VF-AS3 series Operation panel P: Equipped Applicable motor capacity of HD (for ND)

  • Page 20: Initial Setup

    E6582371 Initial setup Make the initial settings according to the "INITIAL SETUP" sheet attached to the operation panel. INITIAL SETUP 1. Set a slide switch [SW1] to select Sink, Source logic or PLC Default setting makes STO activation (“PrA” into display), see the manuals in detail. 2.
  • Page 21 E6582371 • If you set 600V(575V) or 690V for a 500V motor, the motor will overvoltage during regeneration. Set <AUL> correctly. Important Type-Form, frame size, voltage class and HD/ND selection This inverter has two types of units with frame size A1Y and A2Y according to the capacity. The following table shows the relationships between the types and the frame sizes.

  • Page 22: Structure Of Equipment

    E6582371 1. 3 Structure of equipment The following is brief explanation of the names and functions of parts that compose the inverter. 1. 3. 1 Outside view This inverter has two types of units with frame size A1Y and A2Y according to the capacity. For details of outside dimensions, refer to [6.

  • Page 23: Nema Type 1 Kit

    E6582371 1. 3. 2 NEMA Type 1 kit When you mount the VF-AS3 on a wall, you need the NEMA Type 1 kit (NEM301Z / NEM302Z) to comply with UL/CSA standard. The kit includes top cover, conduit box and locknuts for cable gland. For detail, refer to “NEMA Type 1 kit Instruction Manual”...

  • Page 24: Installation And Wiring

    Installation and wiring WARNING • Never disassemble, modify or repair. This can result in electric shock, fire and other injury. Please call your Toshiba distributor for repairs. Disassembly prohibited • Do not stick your fingers into openings such as cable wiring holes and cooling fan covers.

  • Page 25: Installation

    E6582371 NOTICE • Do not pull the cable connected to the terminal blocks. This can result in damage or malfunction. Prohibited This chapter explains installation of the inverter, how to remove the covers, how to wire to the power supply and the motor, connection of the control circuit, and functions of terminals and connectors for communication.

  • Page 26: How To Install

    WARNING • Do not install and operate the inverter if it is damaged or any of its components is missing. This will result in electric shock or fire. Please call your Toshiba distributor for repairs. Prohibited • Mount the inverter on a metal plate.
  • Page 27 E6582371 CAUTION • For transporting or carrying the inverter, do not hold by the front cover. The cover will come off and the unit will drop, resulting in injury. Prohibited • Carry the inverter by two people or more when the inverter is the model mass 20kg or more (VFAS3-6022PC - 6220PC).

  • Page 28: Basic Installation

    E6582371 1) Basic installation When installing multiple inverters, leave at least 5 cm or more of space between each inverter and install them aligned horizontally. When using the inverter in locations with temperatures above 50°C, remove operation panel of the inverter to use it. When using the inverter in locations with temperatures above 50°C, use the inverter with the output current reduced (refer to [ Current reduction curve]).

  • Page 29: Current Reduction Curve

    E6582371 Current reduction curve Depending on the way in which the inverter is installed, the ambient temperature and the carrier fre- quency setting, you may need to reduce the inverter’s continuous output current. Reduction rates vary depending on the capacity. The capacities shown in these diagrams are capac- ities with the highest reduction rates.
  • Page 30 E6582371 Calorific values of inverter and required ventilation The inverter will lose the power slightly as a result of conversion from AC to DC or from DC to AC. In order to suppress the rise in temperature inside the cabinet when this loss becomes heat loss, the interior of the cabinet must be ventilated and cooled.

  • Page 31: How To Remove Covers Of Inverter

    E6582371 2. 2 How to remove covers of inverter WARNING • Never remove the front cover and the front small cover when the power is on. The unit contains high voltage parts and contact with them will result in electric shock. Prohibited •...

  • Page 32: Charge Lamp

    E6582371 2. 2. 1 Charge lamp While the charge lamp is on (red), voltage is applied, or high voltage remains in the inverter. Charge lamp 2. 2. 2 Front cover Remove six screws of the front cover. Store the removed screws so as not to be lost. Lift the front cover and remove it from the unit.

  • Page 33: Wiring

    2. 3 Wiring WARNING • Never disassemble, modify or repair. This can result in electric shock, fire and other injury. Please call your Toshiba distributor for repairs. Disassembly prohibited • Do not stick your fingers into openings such as cable wiring holes and cooling fan covers.

  • Page 34: Cautions For Wiring

    E6582371 2. 3. 1 Cautions for wiring WARNING • Never remove the front cover and the front small cover when the power is on. The unit contains high voltage parts and contact with them will result in electric shock. • The following steps must be performed before wiring. (1) Turn off all input power to the inverter.

  • Page 35: Control Power Supply

    E6582371 Control power supply The control power of this inverter is supplied internally from the power circuit power supply. Therefore, if a malfunction or trip causes the power circuit to be shut off, control power will also be shut off. •...

  • Page 36: Standard Connection Method

    E6582371 2. 3. 2 Standard connection method WARNING • Do not connect power supply to the output (motor side) terminals [U/T1], [V/T2] and [W/T3]. Connecting power supply to the output will damage the inverter and result in fire. • Do not insert a braking resistor between DC terminals [PA/+] and [PC/-]. This will result in fire.

  • Page 37: Connection To Peripheral Devices

    E6582371 Connection to peripheral devices This diagram shows an example of connection to peripheral devices. Molded-case circuit breaker or Earth leakage Magnetic Input contactor reactor circuit breaker VF-AS3 Motor R/L1 U/T1 Power S/L2 V/T2 supply T/L3 W/T3 Braking resistor For detail instruction of wiring, refer to [2. 3. 2] of "VF-AS3 instruction manual" (E6582062) in CD- ROM.
  • Page 38 E6582371 Attach the grounding wire to [PE] terminal. Loosen the 4 screws Cable clamp Thread the motor wiring through the cable clamp. If using NEMA Type 1 kit, pass through cable clamp. Attach each motor wire to the corresponding terminal screw. Please process the end of each motor wiring beforehand refer to [4.
  • Page 39 E6582371 Similarly, pass the power cable through another cable clamp, and then attach it to the [R/L1], [S/L2], [T/L3] and [PE] terminals. Refer to [4. 1 Selection of wire size] for terminal torque and wire strip length is 32 mm. The power supply wiring is also fixed with a cable clamp.

  • Page 40: Standard Connection Diagram

    E6582371 Standard connection diagram This diagram shows a standard wiring of the power circuit and control circuit. [Standard connection diagram – sink logic] This diagram shows an example of a standard connection. Power supply 500V, 690V class +DC -DC Three-phase 500 - 690 V - 50/60 Hz 600V(575V) class Three-phase 500 - 600 V - 50/60 Hz PA/+...
  • Page 41 E6582371 *7 Connect to power to comply with OVC2 (Over Voltage Category 2). Isolation transformer is necessary when connecting to power supply (OVC3). *8 Calibration is required when connecting a meter. Refer to [5. 2. 6] of "VF-AS3 instruction manual" (E6582062) in CD-ROM. *9 This inverter has not applied for ATEX directive.
  • Page 42 E6582371 [Standard connection diagram – source logic] This diagram shows an example of a standard connection. Power supply 500V, 690V class +DC -DC Three-phase 500 - 690 V - 50/60 Hz 600V(575V) class Three-phase 500 - 600 V - 50/60 Hz PA/+ PC/- DC reactor...

  • Page 43: Power Terminals

    E6582371 *9 This inverter has not applied for ATEX directive. Therefore, [STOA] and [STOB] terminals can't use for ATEX directive. *10 Set the <AUL: multi-rated setting> correctly, refer to the [1. 2]. 2. 3. 3 Power terminals Terminal Applicable Function symbol frame size Grounding terminal for inverter case.
  • Page 44 E6582371 Arrangement of power terminals Frame size A1Y VFAS3-6022PC to 6220PC Hexagon socket (M10 screw) Grounding terminal Hexagon socket (M10 screw) Grounding terminal (M5 screw) Frame size A2Y VFAS3-6300PC to 6750PC Hexagon socket (M16 screw) M6 screw Grounding terminal (M6 nut) Hexagon socket (M16 screw) Grounding terminal...
  • Page 45 E6582371 The wire strip length is 32 mm and the tightening torque depend on wire size. Refer to [4. 1 Selection of wire size]. • After finishing the wiring installation, tighten all power terminal screws with proper torque again. Important Grounding terminal (for inverter case) torque Torque Frame size...

  • Page 46: Switching Of Grounding Capacitor

    E6582371 2. 3. 4 Switching of grounding capacitor WARNING • Do not connect this inverter to power supply of corner-ground system. Connecting power supply of corner-ground system will damage the inverter and result in fire. • When using this inverter with a power supply system that is grounded in other than the neutral point, the grounding capacitor should not be grounded (or the capacity of the grounding capac- Prohibited itor should not be increased).
  • Page 47 E6582371 Frame size A1Y VFAS3-6022PC to 6220PC The capacitance of capacitor is switched The capacitance of capacitor is switched from Small → Large by mounting the from Large to Small by chenging the screw on the grounding side. screw position. (Default setting) Frame size A2Y VFAS3-6300PC to 6750PC...

  • Page 48: Connect The Control Wiring And Setup

    E6582371 2. 3. 5 Connect the control wiring and setup Select sink logic or source logic for digital inputs by slide switch [SW1], then connect for external signals. STO activates ("PrA" into display), if "PLC" is selected and no connection with external reference voltage. Control terminal block Run command <...

  • Page 49: Cautions For Application

    E6582371 2. 4 Cautions for application About cautions for use of the motor and inverter, influence of leakage current on peripheral devices, and measures against it, refer to "VF-AS3 instruction manual" (E6582062) in CD-ROM, except for the following: 2. 4. 1 Motor CAUTION •...

  • Page 50: Measures To Satisfy Standards

    Measures to satisfy standards This chapter explains the measures to comply with Low Voltage Directive, EMC Directive, UL/CSA Standards, etc. by introducing examples. 3. 1 How to deal with CE marking CE mark is put on all products of VF-AS3 to declare that they are in conformity with the requirements of Low Voltage Directive and EMC Directive, also the products integrating the safety function are in conformity with the requirements of machine directive as safety component.
  • Page 51 E6582371 Product Category Subcategory Test standard standards Radiated noise CISPR11 (EN55011) Emission Conducted noise CISPR11 (EN55011) Electrostatic discharge IEC61000-4-2 Radio-frequency electromagnetic field IEC61000-4-3 Electrical fast transient/burst IEC61000-4-4 IEC61800-3 Surge IEC61000-4-5 Immunity Conducted radio-frequency common IEC61000-4-6 mode Voltage dips, short interruptions and IEC61000-4-11 voltage variations EMC Directive compliance of this inverter...
  • Page 52 E6582371 Examples of measures to comply with EMC Directive The following are measures to comply with the EMC Directive when you use this inverter by installing it in other machines and systems. • Examples of general measures • When adding an EMC filter for further reduction of noise •...
  • Page 53 E6582371 Grounding of shielded wires • To ground shielded wires through a metal conduit. • To ground the shielded control wires by fixing the metal saddle of the body. • Inserting a ferrite core in a shielded wire is even more effective in limiting the radiated noise. Inserting zero-phase reactor and ferrite cores •...

  • Page 54: Compliance With Low Voltage Directive

    E6582371 3. 1. 2 Compliance with Low Voltage Directive The Low Voltage Directive provides for the safety of machines and systems. Low Voltage Directive Compliance of this inverter Inverters are CE-marked in accordance with the requirement of Low Voltage Directive, and can therefore be installed in machines or systems and exported without problem to European countries.

  • Page 55: Compliance With Ul/Csa Standards

    E6582371 3. 2 Compliance with UL/CSA Standards VF-AS3 that comply with UL/CSA Standard have the UL/CSA mark on the nameplate. To comply with UL61800-5-1, please apply them in accordance with this chapter description. Confirm the safety precautions, the symbols and the indications described in the “VF-AS3 instruction manual”...

  • Page 56: Compliance With Installation

    E6582371 3. 2. 2 Compliance with Installation A UL certificate was granted on the assumption that the VF-AS3 inverter with NEMA Type 1 kit would be installed on a wall or the VF-AS3 inverter would be installed in an enclosure. Therefore, if necessary, take measures to maintain the inverter ambient temperature (temperature in the enclosure) within the specified temperature range.

  • Page 57: Compliance With Connection

    E6582371 3. 2. 3 Compliance with Connection WARNING / AVERTISSEMENT The opening of the branch circuit protective device may be an indication that a fault current has been interrupted. To reduce the risk of fire or electrical shock, current-carrying parts and other components of the controller should be examined and replaced if damaged.

  • Page 58: Cautions For Peripheral Devices

    E6582371 3. 2. 4 Cautions for peripheral devices Install a UL conformed fuse on the input side of the inverter. For this inverter, a UL test has been performed under the condition of the power supply short-circuit currents shown as follows. These allow proper coordination of short circuit protection. Suitable for use on a circuit capable of delivering not more than ___X___ rms symmetrical kilo Amperes, ___Y___ Volts maximum, when protected by ___Z1___ with a maximum rating of ___Z2___.
  • Page 59 E6582371 In case of using circuit breaker as branch circuit protection, the conditions of the power supply shortcircuit currents are shown in the following table. Branch circuit protection Minimum Applicable Maximum Enclosure SCCR Minimum motor *1 *2 Inverter model voltage with Circuit Breakers Volume (kA)
  • Page 60 E6582371 Short-Circuit Current Rating (SCCR) and Wire size with NEMA Type 1 kit Branch circuit protection Applicable Inverter model With Maximum Power wire Grounding SCCR motor *1 *2 IP20/NEMA Type 1 voltage with Fuses *3 *4 (kA) sizes wire sizes conformity kit (kW) (HP) Class...

  • Page 61: Overload Protection

    For details, refer to [6. 30. 19] of "VF-AS3 instruction manual" (E6582062) in CD-ROM. 3. 2. 8 Other Contact your Toshiba distributor or Toshiba sales representative (see the back cover of this manual), if you need the hard copy (paper) of “VF-AS3 instruction manual” (E6582062) in CD-ROM. 3. 3...

  • Page 62: Selection And Installation Of Peripheral Devices

    • All options to be used must be those specified by Toshiba. The use of options other than those specified by Toshiba will result in an accident. • In using a power distribution device and external options for the inverter, they must be installed Mandatory in a cabinet.
  • Page 63 E6582371 Wire size for 500V, 690V class HD rating Wire size (mm Frame size Reference Input Output Brake Ground VFAS3-6022PC VFAS3-6030PC VFAS3-6040PC VFAS3-6055PC VFAS3-6075PC VFAS3-6110PC VFAS3-6150PC VFAS3-6185PC VFAS3-6220PC VFAS3-6300PC VFAS3-6370PC VFAS3-6450PC VFAS3-6550PC VFAS3-6750PC *1 Input: [R/L1], [S/L2], [T/L3] terminals Output: [U/T1], [V/T2], [W/T3] terminals DC: [PA/+], [PB], [PC/-] terminals Brake: [PA/+], [PB] terminals Ground: [PE] terminal and inverter case...
  • Page 64 E6582371 Wire size for 500V, 690V class ND rating Wire size (mm Frame size Reference Input Output Brake Ground VFAS3-6022PC VFAS3-6030PC VFAS3-6040PC VFAS3-6055PC VFAS3-6075PC VFAS3-6110PC VFAS3-6150PC VFAS3-6185PC VFAS3-6220PC VFAS3-6300PC VFAS3-6370PC VFAS3-6450PC VFAS3-6550PC VFAS3-6750PC *1 Input: [R/L1], [S/L2], [T/L3] terminals Output: [U/T1], [V/T2], [W/T3] terminals DC: [PA/+], [PB], [PC/-] terminals Brake: [PA/+], [PB] terminals Ground: [PE] terminal and inverter case...
  • Page 65 E6582371 Wire size for 600V(575V) class HD rating Wire size (AWG) Frame size Reference Input Output Brake Ground VFAS3-6022PC VFAS3-6030PC VFAS3-6055PC VFAS3-6075PC VFAS3-6110PC VFAS3-6150PC VFAS3-6185PC VFAS3-6220PC VFAS3-6300PC VFAS3-6370PC VFAS3-6450PC VFAS3-6550PC VFAS3-6750PC *1 Input: [R/L1], [S/L2], [T/L3] terminals Output: [U/T1], [V/T2], [W/T3] terminals DC: [PA/+], [PB], [PC/-] terminals Brake: [PA/+], [PB] terminals Ground: [PE] terminal and inverter case...
  • Page 66 E6582371 Wire size for 600V(575V) class ND rating Wire size (AWG) Frame size Reference Input Output Brake Ground VFAS3-6022PC VFAS3-6040PC VFAS3-6055PC VFAS3-6075PC VFAS3-6110PC VFAS3-6150PC VFAS3-6185PC VFAS3-6220PC VFAS3-6300PC VFAS3-6370PC VFAS3-6450PC VFAS3-6550PC VFAS3-6750PC *1 Input: [R/L1], [S/L2], [T/L3] terminals Output: [U/T1], [V/T2], [W/T3] terminals DC: [PA/+], [PB], [PC/-] terminals Brake: [PA/+], [PB] terminals Ground: [PE] terminal and inverter case...

  • Page 67: Selection Of A Wiring Device

    E6582371 4. 2 Selection of a wiring device According to the table [4. 2. 1], select an appropriate wiring device depending on the voltage class and capacity of the inverter. 4. 2. 1 Selection table of a wiring device Select a wiring device depending on the inverter type and input current in the table next. Wiring decices for 500V class HD rating Rated current (A) Applicable...
  • Page 68 E6582371 Wiring decices for 600V(575V) class HD rating Rated current (A) Applicable Molded-case circuit Magnetic contactor Type-Form motor Input current (A) breaker (MCCB) (MC) capacity Earth leakage circuit AC-1 breaker (ELCB) VFAS3-6022PC 2 HP VFAS3-6030PC 3 HP VFAS3-6055PC 5 HP 12.5 VFAS3-6075PC 7.5 HP...
  • Page 69 E6582371 Wiring decices for 500V class ND rating Rated current (A) Applicable Molded-case circuit Magnetic contactor Type-Form motor Input current (A) breaker (MCCB) (MC) capacity Earth leakage circuit AC-1 breaker (ELCB) VFAS3-6022PC 2.2 kW VFAS3-6030PC 3 kW VFAS3-6040PC 4 kW 12.5 VFAS3-6055PC 5.5 kW...

  • Page 70: Installation Of A Molded-Case Circuit Breaker (Mccb) And Earth Leakage Circuit Breaker (Elcb)

    • When using an auxiliary contacts 2a type magnetic contactor (MC), use the 2a contacts in parallel to increase the liability of the contacts. • Selection is for assuming a normal power supply capacity and using a Toshiba 4-pole standard motor with input power 500V-50Hz, 575V-60Hz, 690V-50Hz.

  • Page 71: Installation Of A Magnetic Contactor (Mc)

    E6582371 4. 2. 3 Installation of a magnetic contactor (MC) When installing a magnetic contactor (MC) on the primary or secondary side of the inverter, select fol- lowing the below. Installation on the primary side When the power side and the inverter need to be detached in the following cases, install a magnetic contactor (MC) between the power supply and the inverter (primary side).

  • Page 72: Installation Of A Thermal Relay (Thr)

    E6582371 Installation on the secondary side To switch the motor during the inverter is stopped, and change the motor power, a magnetic contac- tor (MC) can be installed between the inverter and motor (secondary side). When operating the motor with commercial power supply by switching the circuit and not through the inverter, select a magnetic contactor (MC) with AC-3 Class and confirming to the motor rated current.

  • Page 73: External Option List

    Type-form Control Door mounting kit Door mounting kit for operation panel SBP010Z option Braking resistor Input reactor Please contact to ask Toshiba distributor. Power Output filter option NEMA Type 1 kit For frame size A1Y NEM301Z NEMA Type 1 kit...

  • Page 74: Table Of Parameters

    Table of parameters 5. 1 Parameter setting Set following basic parameters, if necessary. For detail of extended parameters, refer to [Chapter 11] of "VF-AS3 instruction manual" (E6582062) in CD-ROM. Default Contents Title Parameter name Adjustment range setting 0: Terminal 1: Operation panel, Extension panel 2: Embedded Ethernet CMOd Run command select 3: RS485 communication (connector 1)
  • Page 75 E6582371 (Continued) Default Contents Title Parameter name Adjustment range setting 0: V/f constant 1: Variable torque 2: Automatic torque boost Select the V/f control pattern to 3: Vector control 1 V/f Pattern suit the machine pattern. 4: Energy savings 5: Dynamic energy savings (for fan and pump) 6 to 12: Refer to the instruction manual in CD- Adjust the electronic thermal for Motor overload pro-...

  • Page 76: Parameters Different From Standard Specifications

    E6582371 5. 2 Parameters different from standard specifications Minimum Commu- Write Parameter setting unit Default User Reference Title nication Adjustment range Unit during name (Panel/Com- setting setting (E6582062) running munication) 0, 1, 4 - 13: - 2: ND rating (120%-60s) for 600V(575V) 3: HD rating (150%-60s) for 600V(575V)

  • Page 77: Parameter Setting Range, Default Setting Depending On Capacity, And Minimum Braking Resistor Values

    E6582371 5. 3 Parameter setting range, default setting depending on capacity, and minimum braking resistor values 500V class HD rating Applicable vb, F172, ACC, dEC, F500, F501, tHrA, F182, F183, F184 F298 motor F176, F180 F510, F511, F514, F515 Voltage class Inverter type-form Adjustment (kW)
  • Page 78 E6582371 F417 Applicable F412 F415 F416 F625 F629 motor 50 Hz setting Voltage class Inverter type-form F456 F749 Adjustment Lower limit (kW) (min range VFAS3-6022PC 0.01-99.99 2.60 1442 VFAS3-6030PC 0.01-99.99 3.50 1459 VFAS3-6040PC 0.01-99.99 4.60 1459 VFAS3-6055PC 0.01-99.99 5.80 1451 VFAS3-6075PC 0.01-99.99 8.50...
  • Page 79 E6582371 600V(575V) class HD rating Applicable vb, F172, ACC, dEC, F500, F501, tHrA, F182, F183, F184 F298 motor F176, F180 F510, F511, F514, F515 Voltage class Inverter type-form Adjustment (HP) range VFAS3-6022PC 6.00 10.0 0.31-3.10 3.10 264.0 VFAS3-6030PC 6.00 10.0 0.42-4.20 4.20 264.0...
  • Page 80 E6582371 690V class HD rating Applicable vb, F172, ACC, dEC, F500, F501, tHrA, F182, F183, F184 F298 motor F176, F180 F510, F511, F514, F515 Voltage class Inverter type-form Adjustment (kW) range VFAS3-6022PC 6.00 10.0 0.31-3.10 3.10 264.0 VFAS3-6030PC 6.00 10.0 0.42-4.20 4.20 264.0...
  • Page 81 E6582371 500V class ND rating Applicable vb, F172, ACC, dEC, F500, F501, tHrA, F182, F183, F184 F298 motor F176, F180 F510, F511, F514, F515 Voltage class Inverter type-form Adjustment (kW) range VFAS3-6022PC 6.00 10.0 0.42-4.20 4.20 264.0 VFAS3-6030PC 6.00 10.0 0.54-5.40 5.40 264.0...
  • Page 82 E6582371 600V(575V) class ND rating Applicable vb, F172, ACC, dEC, F500, F501, tHrA, F182, F183, F184 F298 motor F176, F180 F510, F511, F514, F515 Voltage class Inverter type-form Adjustment (HP) range VFAS3-6022PC 6.00 10.0 0.42-4.20 4.20 264.0 VFAS3-6040PC 4.00 10.0 0.72-7.20 7.20 264.0...
  • Page 83 E6582371 690V class ND rating Applicable vb, F172, ACC, dEC, F500, F501, tHrA, F182, F183, F184 F298 motor F176, F180 F510, F511, F514, F515 Voltage class Inverter type-form Adjustment (kW) range VFAS3-6022PC 6.00 10.0 0.42-4.20 4.20 264.0 VFAS3-6030PC 6.00 10.0 0.54-5.40 5.40 264.0...

  • Page 84: Setup Menu

    E6582371 5. 4 Setup menu Mainly Mainly Mainly Parameter title Function North China Japan Asia Europe America Maximum frequency 80.0 80.0 80.0 80.0 80.0 (Hz) Supply voltage F307 compensation Regenerative over-flux F319 upper limit (%) Motor rated speed F417 (min-1) Base frequency vLv, F171, F175, F179 Voltage (V)

  • Page 85: Multi-Rating Select

    E6582371 5. 5 Multi-rating select HD-575V-60Hz is set in default setting. For ND or 500V/690V motor use, before starting operation, please set parameter <AUL: Multi-rating select>. <AUL> setting <AUL>=2 <AUL>=3 <AUL>=14 <AUL>=15 <AUL>=16 <AUL>=17 HD/ND 600V 600V Voltage class 500V 500V 690V 690V...

  • Page 86: Specifications

    Specifications In this chapter, the inverter's model and type, standard specification, outside dimensions, and approx. mass are described. 6. 1 Model and main standard specification Standard specification depending on model <500 V class: HD rating> Item Specification Voltage class 500V class Frame size Applicable motor (kW) 18.5...
  • Page 87 E6582371 Item Specification Voltage class 500V class Frame size Applicable motor (kW) Type VFAS3- Form 6300PC 6370PC 6450PC 6550PC 6750PC Output capacity (kVA) Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating 150%-1 minute Dynamic braking circuit...
  • Page 88 E6582371 <600 V (575 V) class: HD rating> Item Specification Voltage class 600V(575V) class Frame size Applicable motor (HP) Type VFAS3- Form 6022PC 6030PC 6055PC 6075PC 6110PC 6150PC 6185PC 6220PC Output capacity (kVA) 13.5 Output current (A) Three-phase 500V to 600V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating...
  • Page 89 E6582371 Item Specification Voltage class 600V(575V) class Frame size Applicable motor (HP) Type VFAS3- Form 6300PC 6370PC 6450PC 6550PC 6750PC Output capacity (kVA) Output current (A) Three-phase 500V to 600V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating 150%-1 minute Dynamic braking circuit...
  • Page 90 E6582371 <690 V class: HD rating> Item Specification Voltage class 690V class Frame size Applicable motor (kW) 18.5 Type VFAS3- Form 6022PC 6030PC 6040PC 6055PC 6075PC 6110PC 6150PC 6185PC 6220PC Output capacity (kVA) 13.5 Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating...
  • Page 91 E6582371 Item Specification Voltage class 690V class Frame size Applicable motor (kW) Type VFAS3- Form 6300PC 6370PC 6450PC 6550PC 6750PC Output capacity (kVA) Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating 150%-1 minute Dynamic braking circuit...
  • Page 92 E6582371 <500 V class: ND rating> Item Specification Voltage class 500V class Frame size Applicable motor (kW) 18.5 Type VFAS3- Form 6022PC 6030PC 6040PC 6055PC 6075PC 6110PC 6150PC 6185PC 6220PC Output capacity (kVA) 13.5 Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating...
  • Page 93 E6582371 Item Specification Voltage class 500V class Frame size Applicable motor (kW) Type VFAS3- Form 6300PC 6370PC 6450PC 6550PC 6750PC Output capacity (kVA) Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating 120%-1 minute Dynamic braking circuit...
  • Page 94 E6582371 <600 V (575 V) class: ND rating> Item Specification Voltage class 600V(575V) class Frame size Applicable motor (HP) Type VFAS3- Form 6022PC 6040PC 6055PC 6075PC 6110PC 6150PC 6185PC 6220PC Output capacity (kVA) 13.5 Output current (A) Three-phase 500V to 600V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating...
  • Page 95 E6582371 Item Specification Voltage class 600V(575V) class Frame size Applicable motor (HP) Type VFAS3- Form 6300PC 6370PC 6450PC 6550PC 6750PC Output capacity (kVA) Output current (A) Three-phase 500V to 600V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating 120%-1 minute Dynamic braking circuit...
  • Page 96 E6582371 <690 V class: ND rating> Item Specification Voltage class 690V class Frame size Applicable motor (kW) 18.5 Type VFAS3- Form 6022PC 6030PC 6040PC 6055PC 6075PC 6110PC 6150PC 6185PC 6220PC Output capacity (kVA) 13.5 Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating...
  • Page 97 E6582371 Item Specification Voltage class 690V class Frame size Applicable motor (kW) Type VFAS3- Form 6300PC 6370PC 6450PC 6550PC 6750PC Output capacity (kVA) Output current (A) Three-phase 500V to 690V Output voltage (The maximum output voltage is equal to the input supply voltage.) Overload current rating 120%-1 minute Dynamic braking circuit...

  • Page 98: Common Specification

    E6582371 Common specification Item Specification Control system Sinusoidal PWM control Setting between 0.01 - 590 Hz. Default frequency is set to 0.01-60 Hz. Output frequency range Maximum frequency adjustment (30 to 590Hz) Analog input: 1/2000 of the highest frequency (0.03Hz at 60Hz) ;...
  • Page 99 E6582371 (Continued) Item Specification 0.01 - 6000 sec. Selectable from among acceleration/deceleration. times 1, 2, 3 and 4. Acceleration/deceleration Automatic acceleration/deceleration function. S-pattern acceleration/deceleration 1 time and 2 pattern adjustable. Adjustment of braking start frequency (0 - <FH>Hz), braking (0 - 100%) and braking DC braking time (0 - 25.5 sec.).
  • Page 100 E6582371 (Continued) Item Specification Stall prevention during run, overvoltage limit, overload, undervoltage on power supply Alarms side, DC circuit undervoltage, setting error, in retry, upper limit, lower limit. (Control power supply option undervoltage), (Operation panel disconnection). Overcurrent, overvoltage, overheat, short circuit on the load side, ground fault on the load side, inverter overload, arm short-circuit at starting, overcurrent on the load side at starting, cooling fan fault, CPU fault, EEPROM fault, RAM fault, ROM fault, Causes of...
  • Page 101 Functional Safety Safe Torque Off comply with IEC61800-5-2 Embedded Ethernet (dual port with switch): EtherNet/IP , Modbus TCP, Webserver Communication function Embedded RS485 (2 channel): Toshiba inverter protocol, Modbus RTU ® ® ® Optional: PROFINET, DeviceNet , PROFIBUS DP, EtherCAT...

  • Page 102: Outside Dimensions And Mass

    E6582371 6. 2 Outside dimensions and mass Outside dimensions and mass Dimensions (mm) Frame Approximate Type-Form size mass (kg) VFAS3-6022PC VFAS3-6030PC VFAS3-6040PC VFAS3-6055PC VFAS3-6075PC 21.6 VFAS3-6110PC VFAS3-6150PC VFAS3-6185PC VFAS3-6220PC VFAS3-6300PC VFAS3-6370PC 51.9 VFAS3-6450PC 604.5 VFAS3-6550PC 52.5 VFAS3-6750PC With NEMA Type 1 kit Dimensions (mm) Frame Approximate...

  • Page 103: Outline Drawing

    E6582371 Outline drawing 4-φ16 2-R3 W1(Mounting dimension) Frame size A1Y 4-Φ16 2-R4.5 W1(Mounting dimension) Frame size A2Y 6-18 6. Specifications...

  • Page 104: Warranty

    If a product failure is found during the warranty period due to our negligence, please return the product to Toshiba distributor of purchase, for a replacement or repair of the defective component. The warranty shall only cover the purchased or delivered product itself.

  • Page 105: Warranty Exemptions

    • Any compensations for the results of your product replacement, readjustment of the local equipment after replacement, launch test, inspections, or any other operations 7. 4 Service after the end of production Please ask Toshiba distributor of purchase about the stop of production and repair work for each product. 7. Warranty...

  • Page 106: Others

    Others Regarding others information, refer to “VF-AS3 instruction manual” (E6582062). [I. Safety precautions] [II. Introduction] [1. 3 Indication of product type] [1. 4 Structure of equipment] [1. 5 Operation procedure] [2. 3. 5 Control terminals] [2. 3. 6 RS485 communication ports] [2.
  • Page 107 ©Toshiba Schneider Inverter Corporation 2021...
  • Page 108 TEL ： +44- （0） -1923-853434 / FAX ： +44- （0） -1923-289888 For further information, please contact to nearest Toshiba Representative or Motor Drive Division, Global Sales Group – Producer Goods. The data in this manual are subject to change without any notice.