Park Brake Limit Switch - Club Car FE350 2005 Maintenance Service Supplement

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ELECTRICAL COMPONENTS
Brake Light Relay Installation, Continued:
3. Connect the two brake light wires to the COM (common) and NO (normally open) terminals of the brake
light relay.
4. Install the front body. See Front Body Installation in Section 4 of the appropriate maintenance and
service manual.
5. Install the center dash panel in the reverse order of removal. Be sure the key switch terminals cannot
touch the frame and that the panel is properly seated and snapped in place.
6. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

PARK BRAKE LIMIT SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Park Brake Limit Switch
See Test Procedure 38, Section 11, Page 11-51.
Park Brake Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the pad from the brake pedal by removing four no. 10 screws and sliding the pad to the right.
3. Remove the screws (2) securing the wire terminals to the park brake switch (3) (Figure 12-39,
Page 12-34).
4. Remove the hex nuts (5) securing the limit switch to the brake pedal and remove the switch.
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Figure 12-39 Park Brake Limit Switch
Park Brake Limit Switch Installation
1. Secure the switch to the brake pedal with lock nuts (5) and hex-head machine screws (4) (Figure 12-39,
Page 12-34). Set the gap between the switch and the top of the park brake rod to no more than 0.030
of an inch (0.762 mm) (Figure 12-40, Page 12-35). Tighten the mounting hardware to 10 in-lb (1.1 N·m).
Page 12-34 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
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Park Brake Limit Switch