Voltage Regulator - Club Car FE350 2005 Maintenance Service Supplement

12
ELECTRICAL COMPONENTS

VOLTAGE REGULATOR

See General Warning, Section 10, Page 10-1.
Testing the Voltage Regulator
See Test Procedure 12, Section 11, Page 11-25.
Voltage Regulator Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the electrical component box cover.
3. Disconnect all wires as indicated:
• Pedal-Start vehicles: Disconnect the voltage regulator red wire (1) at the large post on the solenoid,
the yellow wire (4) at the bullet connector, and the black wire (7) from the (NO) terminal of the kill limit
switch and at the battery frame ground (Figure 12-15, Page 12-12).
• Key-Start vehicles: Disconnect the voltage regulator red wire (1) at the large post on the solenoid, the
white wire (2) and blue wire (3) at the small post on the solenoid, the yellow wire (4) at the bullet con-
nector, the two black wires (5) and (6) at the (NC) and (COIL) terminals respectively on the relay, and
the black wire (7) at the battery frame ground (Figure 12-16, Page 12-12).
4. Remove the voltage regulator mounting screw (8) and remove the voltage regulator (9).
9
7
1
TO SOLENOID
Figure 12-15 Voltage Regulator for
Voltage Regulator Installation
1. Position the voltage regulator (9) in the electrical component box and install the mounting screw (8)
(Figure 12-15, Page 12-12 or Figure 12-16, Page 12-12). Tighten screw to 23 in-lb (2.6 N·m).
2. Connect all wires as indicated:
• Pedal-Start vehicles: Connect the voltage regulator red wire (1) at the large post on the solenoid, the
yellow wire (4) at the bullet connector, and the black wire (7) at the battery frame ground
(Figure 12-15, Page 12-12).
• Key-Start vehicles: Connect the voltage regulator red wire (1) at the large post on the solenoid, the
Page 12-12 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
TO KILL LIMIT
8
TO BATTERY
FRAME GROUND
4
TO BULLET ELECTRICAL
CONNECTOR COMPONENT BOX
Pedal-Start Vehicles
SWITCH
8
9
4
1
TO SOLENOID
Figure 12-16 Voltage Regulator for
Voltage Regulator
5
6
3
2 ELECTRICAL
COMPONENT BOX
7
TO BATTERY
FRAME GROUND
Key-Start Vehicles