Battery - Club Car FE350 2005 Maintenance Service Supplement

ELECTRICAL COMPONENTS
HEX HEAD BOLT
6
4
3
Figure 12-42 Horn Assembly
Horn Switch Installation
1. Install the jam nut (3) until it makes contact with the body of the horn switch.
2. Insert the horn switch into the hole from beneath the floorboard. Screw the rubber cap onto the switch
from above the floorboard until the push-button tip of the switch extends through the hole in the rubber
cap. Tighten the jam nut to 22 in-lb (2.5 N·m) (Figure 12-43, Page 12-37).
3. Connect wire harness at the connector on the horn switch.
4. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

BATTERY

See General Warning, Section 10, Page 10-1.
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DANGER
• Due to the danger of an exploding battery, wear a full face shield and rubber gloves when
working around a battery.
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full
face shield and rubber gloves when working on or near batteries.
• Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or
clothing. Antidotes:
- External: Flush with water. Call a physician immediately.
- Internal: Drink large quantities of milk or water. Follow with milk of magnesia or vegetable
oil. Call a physician immediately.
- Eyes: Flush with water for 15 minutes. Call a physician immediately.
FLAT WASHER
NYLON LOCK NUT
1
2
5
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
FLOORBOARD
3
2
Figure 12-43 Horn Switch Assembly
12
Battery
1
Page 12-37