Club Car FE350 2005 Maintenance Service Supplement page 97

ELECTRICAL COMPONENTS
1
2
CAP
SPARK PLUG
Figure 12-29 Spark Plug Wire
3. Remove the gasket (1) and protector tube (3) from the old coil. See following NOTE.
NOTE: Moisten the spark plug wire with water to make gasket removal and installation easier.
4. Remove the grommet (4) from the old spark plug wire. Clean the grommet and place it on the new spark
plug wire (5).
5. Install the protector tube onto the new wire.
6. Slide the gasket onto the end of the new spark plug wire.
7. Install the cap on the new coil spark plug wire by rotating it clockwise three or four revolutions while apply-
ing light pressure on the cap.
8. Install the gasket (1) on the cap (2).
9. Position the ignition coil (7) onto the cast mounting bosses on the engine crankcase and tighten the two
mounting bolts (6) to finger-tight at this time.
10. Rotate the flywheel (8) until the magnet is positioned directly under the ignition coil. Use a 0.012-inch
(0.304 mm) bronze feeler gauge to set the air gap between the ignition coil and the flywheel magnet.
Tighten the two mounting bolts (6) to 30 in-lb (3.4 N·m) (Figure 12-30, Page 12-27).
11. Connect the 18-gauge black wire to the spade terminal on the coil.
12. Position the fan housing close to the engine crankcase and slide the plug wire grommet into the notch
on the housing.
13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder
shroud. The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in
the housing with the flanged bolts loosened earlier.
14. Install the four remaining flange bolts that secure the fan housing to the engine crankcase. Tighten all
seven mounting bolts to 90 in-lb (10.2 N·m) (Figure 12-27, Page 12-26).
3
4
5
7
6
8
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
6
0.012 INCH
(0.304 mm)
Figure 12-30 Mount Ignition Coil Using Feeler Gauge
12
Ignition Coil
Page 12-27