Club Car FE350 2005 Maintenance Service Supplement page 93

ELECTRICAL COMPONENTS
The hour meter displays the number of hours of use in increments of 0.1 hour, but does not record additional
time unless the engine is running. When the hour meter is recording, the hourglass icon at the left of the field
blinks slowly.
Fuel Gauge/Hour Meter Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the center dash panel. See Key Switch Removal on page 12-13.
3. Disconnect the wires from the fuel gauge/hour meter (Figure 12-24, Page 12-23).
4. Remove the two hex nuts (3) and lock washers (4) from the threaded studs on the back of the gauge.
Remove the mounting bracket (5) from the back side of the fuel gauge/hour meter (2) and remove the
fuel gauge/hour meter from the dash.
Figure 12-23 Low Oil Warning Light
Fuel Gauge/Hour Meter Installation
1. Install a new fuel gauge/hour meter into hole in dash until flange seats against dash (Figure 12-24,
Page 12-23).
2. Slide the mounting bracket onto the two threaded studs on the fuel gauge/hour meter and secure with
two lock washers and two hex nuts. Tighten to 2.5 in-lb (0.28 N·m). Place one drop of Loctite™ on each
hex nut. Do not allow Loctite to come into contact with the fuel gauge/hour meter casing.
3. Connect the orange wire from the fuel level sending unit to the no. 1 terminal, the blue wire from the key
switch to the no. 2 terminal, the black wire from the frame ground to the no. 3 terminal, and the white wire
from the solenoid to the no. 4 terminal on the fuel gauge/hour meter. See the appropriate wiring dia-
gram in Section 11, starting on page 11-6.
4. Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
5. Install the center dash in reverse order of removal. Be sure that key switch terminals cannot touch the
frame and that panel is properly seated and snapped in place.
6. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
11
4
Figure 12-24 Fuel Gauge/Hour Meter Installation
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
3
CENTER DASH
5
12
Fuel Gauge/Hour Meter
2
Page 12-23