Oil Level Sensor; Relay - Club Car FE350 2005 Maintenance Service Supplement

12
ELECTRICAL COMPONENTS
Ignition Coil Installation, Continued:
15. Install the stiffener with four hex-head bolts and lock nuts. Tighten the hardware to 23 ft-lb (30.5 N·m).
16. Install the fan shroud with four pan-head bolts (5). Tighten to 50 in-lb (5.7 N·m) (Figure 12-27,
Page 12-26).
17. Secure the wire harness to the stiffener with a wire tie. Place the wire tie through the lower hole at the
back of the stiffener (Figure 12-26, Page 12-26).
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CAUTION
• Make sure wire harness is routed and secured away from the muffler.
18. Install the muffler. See Muffler Installation, Section 15, Page 15-1.
19. Connect the spark plug wire to the spark plug.
20. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

OIL LEVEL SENSOR

See General Warning, Section 10, Page 10-1.
Testing the Oil Level Sensor
See Test Procedure 23, Section 11, Page 11-37.
Oil Level Sensor Removal
See Oil Level Sensor Removal, Section 13, Page 13-6.
Oil Level Sensor Installation
See Oil Level Sensor Installation, Section 13, Page 13-6.

RELAY

See General Warning, Section 10, Page 10-1.
Testing the Relay
See Section 11, Test Procedure 29, Page 11-40 and Test Procedure 30, Page 11-41.
Relay Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove electrical component box cover (Figure 12-31, Page 12-29).
3. Remove the mounting bolt (9), washer (10), lock washer (12), and nut (13) from the relay (38).
4. Lift the relay and mounting bracket (11) out of the electrical component box (21).
5. Disconnect the wires from the terminals. Slide the relay off the mounting bracket (11).
Page 12-28 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Oil Level Sensor