Club Car FE350 2005 Maintenance Service Supplement page 193

TORQUE CONVERTER
Driven Clutch Assembly, Continued:
5. Holding the cam (4) in position for assembly on the shaft, install the other end of the spring (5) into the
center spring hole of the cam. Rotate the cam until the keyway is aligned with the key (3) on the fixed face
assembly, and then start the cam onto the shaft approximately 1/4 to 3/8 inch (6.3 to 9.5 mm).
5.1. Press Assembly Process:
5.1.1. Place the clutch assembly in a press and position the cam press tool (CCI P/N 101809101)
on the cam as shown (Figure 17-19, Page 17-15).
5.1.2. Hold the fixed face assembly (3) and rotate the moveable face assembly (1) one-third turn
clockwise, then press the cam (2) onto the fixed face assembly (Figure 17-19,
Page 17-15).
5.1.3. Install the retaining ring (2) (Figure 17-18, Page 17-14). See following NOTE.
NOTE: The retaining ring can be reused if the O.D. does not exceed 1.607 inches (40.82 mm); otherwise,
it must be replaced with a new ring (CCI P/N 1014080).
5.1.4. While holding onto the cam, tap the end of the fixed face shaft lightly with a plastic mallet
until the cam seats against the retaining ring. See following CAUTION.
ý
CAUTION
• Do not use a metal hammer to tap the fixed face hub. A metal hammer will damage the shaft.
CAM PRESS TOOL
1
3
Figure 17-19 Cam Press Tool
5.2. Field Assembly Process:
NOTE: This process is for field assembly requirements where hydraulic and pneumatic press equipment is
not available. Use the cam installation tool (CCI P/N 101808401) for this process.
5.2.1. With the clutch loosely assembled, set the edge of the clutch body (5) on a clean, flat sur-
face (Figure 17-20, Page 17-15).
5.2.2. Assemble the threaded bolt (1) through the washer (2), the thrust bearing assembly (3),
the second washer (2), and the hub guide (4).
NOTE: It is very important that the bolt, washers, and thrust bearing assembly be assembled in the order
described and shown.
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2
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
5
3
4
2
Figure 17-20 Cam Installation Tool
17
Driven Clutch
1
2
Page 17-15