Club Car FE350 2005 Maintenance Service Supplement page 172

16
UNITIZED TRANSAXLE
Unitized Transaxle Installation, Continued:
17. If equipped with a stabilizer bar, use the floor jack to position the powertrain, and install the stabilizer bar.
See Section 9 – Rear Suspension in the appropriate maintenance and service manual.
18. Position shocks in the shock mounts and install cushions, mounting washers and nuts (Figure 16-42,
Page 16-18). Tighten nuts until cushions expand to be the same diameter as the mounting washers.
19. Connect brake cables. See Brake Cable Installation, Section 6 – Wheel Brake Assemblies, in the
appropriate maintenance and service manual.
20. Connect the engine kill switch wire (18-gauge white/black) to the bullet connector at the lower right front
of the engine (Figure 16-43, Page 16-18).
21. Install three wire ties to secure the engine kill wire to the accelerator cable where they both route together
on the passenger side of the engine.
Figure 16-42 Shock Absorber
22. Connect the oil level sensor wire (18-gauge yellow) to the jumper wire (Figure 16-44, Page 16-18).
23. Connect the 6-gauge white wire to the F2 post, the 6-gauge black ground wire to the A2 post and tighten
both wires to 48 in-lb (5.4 N·m). Connect the 16-gauge yellow wire to the DF post on the starter/generator
and tighten to 30 in-lb (3.4 N·m) (Figure 16-45, Page 16-18).
Figure 16-44 Oil Level Sensor Jumper wire
Page 16-18 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Connect shock
absorbers at
lower mounts.
STARTER/
GENERATOR
YELLOW
OIL SENDING
UNIT JUMPER
WIRE
WHITE/BLACK
WIRE
BLACK
WIRE
Figure 16-43 Ignition Kill Wire
Connect 16-Gauge
Yellow Wire.
Connect
6-Gauge
White Wire.
Figure 16-45 Starter/Generator
Unitized Transaxle Installation
Connect ground
wire at
A2 Terminal.