Club Car FE350 2005 Maintenance Service Supplement page 59

TROUBLESHOOTING AND ELECTRICAL SYSTEM
TEST PROCEDURE 32 – HEADLIGHT SWITCH
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the center dash assembly. See Key Switch Removal, Section 12, Page 12-13.
3. Use a multimeter set on 20 volts DC, place alligator clips on the multimeter probes. Connect the black
(–) probe to the terminal block under the front body (Figure 11-46, Page 11-43).
WAVETEK 5XL
V V
OFF
1000 500
200
200
20
200
2 2m
200
20
m
m
200
2000
m
k
200k
20k 200
2k A
!
V ! 200nA
COM
MAX
1000 ---
FUSED
750V
20 VDC
SETTING
Figure 11-46 Light Switch Test
• For Turf 6, Carryall 6, TransPorter and Villager vehicles: Connect the red (+) probe to the light
switch terminal with the brown and blue wires connected to it.
• For Turf 2 vehicles: Connect the red (+) probe to the light switch terminal with the blue wire connected
to it.
ý
CAUTION
• Before connecting battery cables, make sure none of the electrical components touch the
front body trim or other parts of the vehicle frame. Place a dry towel between the body trim
and the center dash to prevent an electrical short.
4. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
5. With the light switch in the OFF position, the reading should be zero volts. With the light in the ON posi-
tion, the reading should be between 11 and 12.5 volts. If there is no voltage reading, check continuity of
the 10-gauge red wire from the fuse block to the solenoid. Check continuity of the 14-gauge yellow wire
from the light switch to the fuse block. Check the fuse. See Test Procedure 2 – Fuse on page 11-17.
If the wires and fuse show continuity and the readings are still incorrect, replace the switch. See Head-
light Switch Removal, Section 12, Page 12-32.
GROUND
TERMINAL
BLOCK
LIGHT
SWITCH
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
11
Test Procedures
Page 11-43