Flywheel Installation; Engine Installation - Club Car FE350 2005 Maintenance Service Supplement

FE350 ENGINE

FLYWHEEL INSTALLATION

1. Insert the flywheel key into the keyway in the crankshaft. Then align the keyway in the flywheel to the key
and push the flywheel and fan assembly onto the crankshaft until it seats. Install flat washer and nut fin-
ger tight.
2. Use a strap wrench (3) to keep the flywheel and fan assembly (1) from turning while tightening the fly-
wheel nut to 63 ft-lb (85.4 N·m) (Figure 13-12, Page 13-9). See following CAUTION.
ý
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to
loosen.
• Be careful not to damage the fan blades. Use a strap wrench to hold flywheel. Do not place
screwdriver or pry bar between fan blades.
3. Install the fan housing and tighten the screws to 90 in-lbs (10 N·m).
3
Figure 13-12 Fan and Flywheel Assembly

ENGINE INSTALLATION

See General Warning, Section 10, Page 10-1.
1. Place engine onto engine mounting plate and tighten the mounting hardware (1, 2 and 5) to 13 ft-lb (17.7
N·m). Tighten nuts (6) to 17 ft-lb (23.1 N·m) (Figure 13-2, Page 13-5).
2. Install drive clutch. See Drive Clutch Installation, Section 17, Page 17-12.
3. Install drive belt. See Drive Belt Installation, Section 17, Page 17-3.
4. Install muffler. See Muffler Installation, Section 15, Page 15-1.
5. Install starter/generator and belt. See Starter/Generator Installation, Section 12, Page 12-10.
6. Install the powertrain. See Unitized Transaxle Installation, Section 16, Page 16-16.
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2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
13
Flywheel Installation
Page 13-9