User Manuals: Club Car Precedent 2004 Off-Road Body Kit

Manuals and User Guides for Club Car Precedent 2004 Off-Road Body Kit. We have 1 Club Car Precedent 2004 Off-Road Body Kit manual available for free PDF download: Maintenance And Service

Club Car Precedent 2004 Maintenance And Service (212 pages)

IQ System Electric Vehicles

Brand: Club Car | Category: Offroad Vehicle | Size: 13 MB

Table of Contents
5
Section 1 - Safety

11
- General Warnings
  11
Section 2 - Vehicle Specifications

13
Section 3 - General Information

15
Section 4 - Body and Trim

19
- Cleaning the Vehicle
  19
  - Seat
    19
- Front and Rear Body Repair
  20
- Front Body
  21
  - Front Body Removal
    21
  - Front Body Installation
    21
- Front Bumper
  23
- Floor Mat and Retainers
  24
  - Floor Mat Retainer Removal
    24
  - Floor Mat Retainer Installation
    24
- Kick Plate and Charger Bezel
  25
  - Kick Plate and Charger Bezel Removal
    25
  - Kick Plate and Charger Bezel Installation
    25
- Rear Body
  26
- Dash Assembly
  32
  - Dash Assembly Removal
    32
  - Dash Assembly Installation
    33
Section 5 - Accelerator and Brake Pedal Group

35
- Pedal Group Removal
  35
- Mcor
  37
- Debris Shields
  37
- Brake Return Spring
  37
- Pawl Assembly
  38
- Accelerator Return Spring
  38
- Pedal Group Installation
  40
Section 6 - Wheel Brake Assemblies

43
- General Information
  43
- Brake Shoe Removal
  43
- Brake Assembly Cleaning
  47
- Brake Shoe Installation
  48
- Brake Cable Equalizer Adjustment
  50
- Brake Cluster Removal and Installation
  51
  - Brake Cluster Installation
    52
- Brake Cable Removal and Installation
  53
Section 7 - Steering and Front Suspension

55
- General Information
  55
- Steering Wheel
  55
  - Steering Wheel Removal
    55
  - Steering Wheel Installation
    56
- Steering Column
  56
  - Steering Column Removal
    56
  - Steering Column Installation
    58
- Rack and Pinion
  58
  - Rack and Pinion Removal
    58
  - Rack and Pinion Disassembly
    59
  - Rack and Pinion Assembly
    62
  - Rack and Pinion Installation
    63
- Front Suspension
  64
  - Lubrication
    64
  - Wheel Alignment
    64
- Front Suspension Components
  66
  - Tie Rod End Removal
    66
  - Tie Rod Installation
    66
  - Leaf Spring Removal
    67
  - Leaf Spring Installation
    67
  - Kingpin and Steering Spindle Removal
    67
  - Kingpin and Steering Spindle Installation
    67
  - Control Arm Removal
    68
  - Control Arm Installation
    71
  - Shock Absorber Removal
    71
  - Shock Absorber Installation
    71
- Front Wheel Bearings and Hubs
  71
  - Front Wheel Free Play Inspection
    71
  - Front Hub Removal
    71
  - Hub Installation
    72
Section 8 - Wheels and Tires

73
- General Information
  73
- Wheels
  73
  - Wheel Removal
    73
  - Wheel Installation
    73
- Tires
  73
  - Tire Removal
    74
  - Tire Repair
    74
  - Tire Installation
    75
Section 9 - Rear Suspension

77
- General Information
  77
- Shock Absorbers
  77
  - Shock Absorber Removal and Inspection
    77
  - Shock Absorber Installation
    77
- Leaf Springs
  77
  - Leaf Spring Removal
    77
  - Leaf Spring Installation
    80
Section 10 - Periodic Maintenance

81
Section 11 - Electrical System and Testing

85
- General Information
  85
- Electrical Circuits
  87
  - Control Circuit
    87
  - Onboard Computer Circuit
    87
  - Electric Motor
    93
  - Power Circuit
    93
  - Charge Circuit
    94
- Wiring Diagram
  95
- Troubleshooting
  96
- Test Procedures
  101
  - Index of Test Procedures
    102
- Communication Display Module (CDM)
  126
  - Using the CDM to Retrieve Data from the Onboard Computer
    127
- CDM Troubleshooting Guide
  128
Section 12 - Electrical Components

129
- Key Switch
  129
- Battery Warning Light
  131
- Forward/Reverse Rocker Switch
  132
- Electronics Module Cover
  133
- Tow/Run Switch
  134
- Motor Controller Output Regulator (MCOR)
  135
- Reverse Buzzer
  136
- Electronics Module
  137
- Solid State Speed Controller
  139
- Solenoid
  140
- Onboard Computer (OBC)
  141
- Charger Receptacle
  142
Section 13 - Batteries

145
- General Information
  145
- Common Misconceptions about Batteries
  147
- Battery Replacement
  147
- Battery Care
  148
  - Preventive Maintenance
    148
  - Self-Discharge
    149
  - Electrolyte Level
    149
  - Mineral Content
    150
  - Vibration Damage
    150
- Battery Charging
  150
  - Charger Shuts off after 16 Hours
    151
  - Deep-Discharge
    151
  - Early Excessive Discharging
    151
  - Incoming AC Service
    151
  - Fleet Rotation
    151
  - Numbering Vehicles and Chargers
    151
- Battery Troubleshooting Chart
  152
- Battery Testing
  153
  - Battery Charger Test
    153
  - On-Charge Voltage Test
    153
  - Hydrometer Test
    153
  - Discharge Test
    155
  - Battery Troubleshooting Examples
    157
- Battery Storage
  158
- Charging a Battery Pack that Has Low Voltage
  158
Section 14 - Battery Charger

159
Section 15 - Motor

161
- General Information
  161
- External Motor Testing
  161
- Motor
  163
- Motor Component Testing and Inspection
  165
  - Armature
    165
  - Field Windings Inspection
    166
  - Motor Components
    167
  - Bearing Inspection
    167
  - Bearing Removal
    169
  - Bearing Installation
    169
  - Speed Sensor Magnet Inspection
    169
  - Speed Sensor Magnet Removal
    169
  - Speed Sensor Magnet Installation
    169
- Reconditioning the Motor
  169
- Motor Assembly
  170
- Motor Installation
  172
- Motor Speed Sensor
  175
Section 16A - Transaxle (Type G)

177
- Transaxle Identification
  177
- Lubrication
  177
- Axle Bearing and Shaft
  177
  - Axle Shaft
    177
  - Axle Bearing
    181
- Transaxle
  181
  - Transaxle Removal
    181
- Transaxle Disassembly, Inspection, and Assembly
  183
  - Transaxle Disassembly and Inspection
    183
  - Transaxle Assembly
    186
- Transaxle Installation
  187
Section 16B - Transaxle (Type K)

189
- Transaxle Identification
  189
- Lubrication
  189
- Axle Bearing and Shaft
  189
  - Axle Shaft
    189
  - Axle Bearing
    192
- Transaxle
  194
  - Transaxle Removal
    194
- Transaxle Disassembly, Inspection, and Assembly
  196
  - Transaxle Disassembly and Inspection
    196
  - Transaxle Assembly
    198
  - Shimming the Transaxle
    200
- Transaxle Installation
  201

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Utility Vehicle Golf Cars Offroad Vehicle Electric Vehicles Battery Charger

More Club Car Manuals

User Manuals: Club Car Precedent 2004 Off-Road Body Kit

Club Car Precedent 2004 Maintenance And Service (212 pages)

Table of Contents

Section 1 - Safety

Section 2 - Vehicle Specifications

Section 3 - General Information

Section 4 - Body and Trim

Section 5 - Accelerator and Brake Pedal Group

Section 6 - Wheel Brake Assemblies

Section 7 - Steering and Front Suspension

Section 8 - Wheels and Tires

Section 9 - Rear Suspension

Section 10 - Periodic Maintenance

Section 11 - Electrical System and Testing

Section 12 - Electrical Components

Section 13 - Batteries

Section 14 - Battery Charger

Section 15 - Motor

Section 16A - Transaxle (Type G)

Section 16B - Transaxle (Type K)

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