Drive Clutch Assembly - Club Car FE350 2005 Maintenance Service Supplement

17
TORQUE CONVERTER
Inspection of Drive Clutch Parts, Continued:
6. Inspect the pins on the primary weights (2). There should be no measurable wear. Replace them if they
are worn, scratched, or damaged.
7. Inspect the drive belt pulley sheaves for excessive wear or damage. If the sheaves are excessively worn
or damaged, replace the entire fixed face drive assembly.

DRIVE CLUTCH ASSEMBLY

1. Press idler bearing (6) onto the shaft of the fixed face assembly (7). Press on the inner race of the bearing
only. Make sure that the cup side of bearing is facing away from the fixed face (Figure 17-5, Page 17-6).
2. Using needle nose pliers, install the spring retainer (5) onto the spring (4).
3. Install the spring (4) and retainer (5) into the cup of the idler bearing (6).
4. Install the spacer (13) onto the shaft of the fixed face.
5. Install a new spiral backup ring (12) in each end of the bore of the moveable face assembly (14).
6. Install the moveable face assembly (14) onto the shaft of the fixed face assembly (7).
ý
CAUTION
• To avoid damaging the spiral back-up rings, be very careful when installing the moveable
face.
6.1. Rotate the moveable face assembly clockwise while installing it onto the shaft.
6.2. Install the retaining ring (3) (Figure 17-5, Page 17-6).
7. Install the primary weights on the mounting pins (Figure 17-10, Page 17-8).
8. Install a wave washer on each mounting pin. Make sure that the concave side of the washer faces the
side of the primary weight with the small guide pin protruding from it (Figure 17-10, Page 17-8).
9. Install the secondary weights onto the mounting pins with the weight pins on the secondary weights
pointing away from the primary weights. The wave washers should be between the primary and second-
ary weights (Figure 17-11, Page 17-8).
10. Install white plastic flat washers on each end of the mounting pin and push them against the outside sur-
faces of the weights. Center the weights and washers on the mounting pin (Figure 17-14, Page 17-10).
11. Install the weight assemblies into the slots in the hub casting (Figure 17-9, Page 17-8). Make sure the
mounting pin protrudes an equal amount on each side of the weights when the assemblies are in position
(Figure 17-14, Page 17-10).
WHITE
WASHER
Figure 17-14 Install White Washers
Page 17-10 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Drive Clutch