Horn; Horn Switch - Club Car FE350 2005 Maintenance Service Supplement

12
ELECTRICAL COMPONENTS

HORN

See General Warning, Section 10, Page 10-1.
Testing the Horn
See Test Procedure 40, Section 11, Page 11-52.
Horn Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the center dash panel. See Key Switch Removal on page 12-13.
3. Disconnect the orange wire (1) from the horn (2) (Figure 12-42, Page 12-37). Do not allow wire to touch
the frame.
4. Remove the hex nut (3), lock washer (4) and the black wire (5) from the mounting stud on the front of the
horn.
5. Remove the horn from the vehicle.
Horn Installation
1. Install the orange wire onto the horn. Slip the black wire ring terminal onto the mounting stud.
2. Install the horn stud through the mounting bracket (6). Install the lock washer and nut onto the mounting
stud to tighten the horn to 8 ft-lb. (10.8 N·m) (Figure 12-42, Page 12-37).
NOTE: Shoulder on nut fits into hole in mounting bracket.
3. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

HORN SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Horn Switch
See Test Procedure 41, Section 11, Page 11-53.
Horn Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Unscrew the rubber cap (1) from the horn switch (2) (Figure 12-43, Page 12-37).
3. Disconnect the wires from the two pin connector on the horn switch.
Page 12-36 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Horn