Club Car DS Golf Cars 2004 Manuals

Club Car DS Golf Cars 2004 Manuals

Manuals and User Guides for Club Car DS Golf Cars 2004. We have 2 Club Car DS Golf Cars 2004 manuals available for free PDF download: Service Manual, Owner's Manual

Club Car DS Golf Cars 2004 Service Manual

Club Car DS Golf Cars 2004 Service Manual (104 pages)

Brand: Club Car | Category: Offroad Vehicle | Size: 6 MB

Table of Contents

Table of Contents
5
Section 1 - Safety

9
- General Warning
  9
Section 2 - Vehicle Specifications

13
- Specifications
  14
Section 3 - General Information

15
Section 4 - Body and Trim

21
- Cleaning the Vehicle
  21
  - Seat
    21
- Front and Rear Body Repair
  22
- Canopy
  23
  - Canopy Removal
    23
  - Canopy Installation
    25
- Front Body
  25
  - Front Body Removal
    25
  - Front Body Installation
    25
- Rear Body
  27
  - Rear Body Removal
    27
  - Rear Body Installation
    29
- Floor Mat
  30
  - Floor Mat Removal
    30
  - Floor Mat Installation
    30
Section 5 - Accelerator and Brake Pedal Group

31
Section 6 - Wheel Brake Assemblies

57
- General Information
  57
- Brake Shoe Removal
  57
- Brake Assembly Cleaning
  61
- Brake Shoe Installation
  62
- Brake Adjustment
  64
- Brake Cluster Removal and Installation
  64
  - Brake Cluster Installation
    65
- Brake Cable Removal and Installation
  65
Section 7 - Steering and Front Suspension

67
- General Information
  67
- Steering Wheel
  67
  - Steering Wheel Removal
    67
  - Steering Wheel Installation
    68
- Steering Column
  68
  - Steering Column Removal
    68
  - Steering Column Disassembly
    71
  - Steering Column Assembly
    71
  - Steering Column Installation
    72
- Steering Adjustment
  72
- Rack and Pinion
  74
  - Rack and Pinion Removal
    74
  - Rack and Pinion Disassembly
    74
  - Rack and Pinion Assembly
    77
  - Rack and Pinion Installation
    79
- Tie Rod and Drag Link
  79
  - Tie Rod and Drag Link Removal
    79
  - Tie Rod and Drag Link Installation
    79
- Front Suspension
  80
  - Lubrication
    80
  - Wheel Alignment
    80
- Front Suspension Components
  82
- Front Wheel Bearings and Hubs
  86
  - Front Wheel Free Play Inspection
    86
  - Front Hub Removal
    86
  - Front Hub Installation
    87
Section 8 - Wheels and Tires

89
- General Information
  89
- Wheels
  89
  - Wheel Removal
    89
  - Wheel Installation
    89
- Tires
  89
  - Tire Removal
    89
  - Tire Repair
    90
  - Tire Installation
    91
Section 9 - Rear Suspension

93
- General Information
  93
- Shock Absorbers
  93

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Club Car DS Golf Cars 2004 Owner's Manual

Club Car DS Golf Cars 2004 Owner's Manual (60 pages)

Gasoline and Electric

Brand: Club Car | Category: Golf Cars | Size: 1 MB

Table of Contents

Emission Control Information
3
Fuel and Oil Recommendations
3
Table of Contents
7
Engine Oil
7
Vehicle Feature Identiﬁcation - DS Electric Vehicle
8
Vehicle Feature Identiﬁcation - DS Gasoline Vehicle
10
Safety Details
13
General Warnings
13
General Information
16
Model Identiﬁcation
16
Safety Committee
16
Controls and Indicators
17
Pre-Operation and Daily Safety Checklist
23
Engine Oil
24
Driving Instructions
25
Towing
27
Transporting on a Trailer
28
Storage - Electric Vehicle
29
Storage - Gasoline Vehicle
30
Maintenance
32
Periodic Service Schedules
32
Engine Oil
34
Periodic Lubrication Schedules
35
Engine Oil
36
Vehicle Controller - Electric Vehicle
37
Batteries - Electric Vehicle
37
Battery Charger - Electric Vehicle
39
- Plug and Receptacle
  42
- Receptacle Fuse Link
  42
Battery - Gasoline Vehicle
43
Engine Oil - Gasoline Vehicle
44
Fueling Instructions - Gasoline Vehicle
45
Cleaning the Vehicle
46
Accessories
46
Subsequent Owner Registration
46
Vehicle Speciﬁcations
47
Specifications
48
Club Car ® Limited Three Year Warranty for 2004 Individual Golf Cars
49
Club Car ® Limited Lifetime Warranty for 2004 Fleet Golf Cars
50

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