Club Car FE350 2005 Maintenance Service Supplement page 51

TROUBLESHOOTING AND ELECTRICAL SYSTEM
3. Disconnect wires from the (+M) and (–M) terminals of the key switch.
4. Place the red (+) probe on the (+M) terminal and the black (–) probe on the (–M) terminal. With the key
switch OFF, the reading should be continuity. With the key switch ON, the reading should be no conti-
nuity. If either reading is incorrect, replace the key switch (Figure 11-37, Page 11-35 or Figure 11-38,
Page 11-35).
5. Connect wires to the key switch. Make sure wires are connected correctly and are tight. If they are not,
rewire or tighten as necessary.
6. Install dash panel in reverse order of removal.
YELLOW
RED
WAVETEK 5XL
V
V OFF
1000
500
200 200
20
200
WHITE
2 2m
200 20
m m
200
2000
m
k
200k
20k 200
A
2k
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
ENGINE KILL CIRCUIT
200 OHM
SETTING
Figure 11-37 Key Switch Test – Engine Kill Circuit
for Pedal-Start Vehicles
TEST PROCEDURE 19 – ENGINE KILL WIRE
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Disconnect white/black wire bullet connector located at the engine RPM limiter (Figure 11-24,
Page 11-27).
3. Connect red (+) probe of multimeter to the male bullet terminal on the white/black wire and connect the
black (–) probe to the vehicle frame.
4. Turn the key switch ON, place the Forward/Reverse handle in FORWARD, and press the accelerator
pedal. There should be no continuity. If there is continuity, check for worn insulation on the white/black
wire that may be allowing the engine kill wire to ground to the frame.
BLUE
KEY SWITCH OFF
1
–M
2
+M
WHITE /
BLACK
KEY SWITCH
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
GREEN
WAVETEK 5XL
V
V OFF BLUE
1000 500
200 200
YELLOW
20
200
2 2m
200 20
m m
200
2000
m
k
200k
20k 200
A
2k
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
ENGINE KILL CIRCUIT
200 OHM
SETTING
Figure 11-38 Key Switch Test – Engine Kill Circuit
for Key-Start Vehicles
Test Procedures
RED
KEY SWITCH OFF
B
–M
A S
ORANGE/WHITE
+M
OR BLUE
WHITE/BLACK
KEY SWITCH
Page 11-35
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