Headlights - Club Car FE350 2005 Maintenance Service Supplement

ELECTRICAL COMPONENTS
Relay Installation
1. Slide the relay (38) onto the mounting bracket (11) until the relay is locked in place.
2. Connect the wires to the terminals on the relay (Figure 12-31, Page 12-29).
3. Secure the relay and mounting bracket to the electrical component box. Tighten hardware to 22 in-lb (2.5
N·m) (Figure 12-31, Page 12-29).
4. Install snap-on electrical component box cover. Firmly press down all corners before installing screw to
18 in-lb (2 N·m).
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
12
10 11
9
38
37
BLACK
WIRE ASSY
Figure 12-31 Relay Assembly – Key-Start Vehicles

HEADLIGHTS

See General Warning, Section 10, Page 10-1.
Testing the Headlight Socket
See Test Procedure 37, Section 11, Page 11-50.
Headlight Bulb Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. From the front of vehicle, reach under cowl and turn the wire harness/halogen bulb assembly, (4 and 6),
clockwise one-quarter turn (Figure 12-32, Page 12-29).
3. Remove the wire harness/halogen bulb assembly (4 and 6) from the headlight lens (7).
4. Lift the retaining tabs on the connector (4) and remove halogen bulb assembly (6).
13
30
1
21
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
4
7
12
11
14
Figure 12-32 Headlight Assembly
12
Headlights
6
8
9
10
Page 12-29