Club Car FE350 2005 Maintenance Service Supplement page 85

ELECTRICAL COMPONENTS
Solenoid Installation
1. Install the solenoid in the electrical component box. Use two screws to secure the solenoid to the box and
tighten to 14 in-lb (1.6 N·m).
2. Connect all wires as indicated. See the appropriate wiring diagram in Section 11 – Troubleshooting
and Electrical System, starting on page 11-6.
• Turf 2 and Carryall 2 vehicles:
- Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel
gauge/hour meter, and the 16-gauge red wire from the voltage regulator to the large post on the
solenoid. See Figure 11-1, Section 11, Page 11-6 for Turf 2 vehicles. See Figure 11-2, Section 11,
Page 11-7 for Carryall 2 vehicles.
- Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse
block to the other large post on the solenoid.
- Connect the 18-gauge blue wire from the key switch to the small post on the solenoid.
- Connect the 18-gauge orange wire from the accelerator pedal limit switch to the other small post on
the solenoid.
• Carryall 2 Plus vehicles:
- Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel
gauge/hour meter, and the 16-gauge red wire from the voltage regulator to the large post on the
solenoid. See Figure 11-7, Section 11, Page 11-12.
- Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse
block to the other large post on the solenoid.
- Connect the 18-gauge white wire from the voltage regulator and the diode, opposite directional line,
to the small post on the solenoid.
- Connect the 18-gauge orange wire from the accelerator pedal limit switch, the 18-gauge orange/
white wire from the key switch, the 18-gauge blue wire from the voltage regulator, the 18-gauge
orange wire from the (COIL) terminal on the relay, and the diode, directional end, to the other small
post on the solenoid.
• Turf 6 vehicles:
- Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel
gauge/hour meter, and the 16-gauge red wire from the voltage regulator to the large post on the
solenoid. See Figure 11-5, Section 11, Page 11-10.
- Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse
block to the other large post on the solenoid.
- Connect the 16-gauge blue wire from the key switch to the small post on the solenoid
- Connect the 18-gauge orange wire from the accelerator pedal limit switch to the other small post on
the solenoid.
• Carryall 6, Villager and TransPorter vehicles:
- Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel
gauge/hour meter, and the 16-gauge red wire from the voltage regulator to the large post on the
solenoid. See Figure 11-3, Section 11, Page 11-8.
- Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse
block to the other large post on the solenoid.
- Connect the 18-gauge white wire from the voltage regulator and the diode, opposite directional line,
to the small post on the solenoid.
- Connect the 18-gauge orange wire from the accelerator pedal limit switch, the 18-gauge blue wire
from the key switch, the 18-gauge blue wire from the voltage regulator, the 18-gauge orange wire
from the (COIL) terminal on the relay, and the diode, directional end, to the other small post on the
solenoid.
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
12
Solenoid
Page 12-15