Club Car FE350 2005 Maintenance Service Supplement page 19

TROUBLESHOOTING AND ELECTRICAL SYSTEM
TROUBLESHOOTING GUIDE
SYMPTOM
Loss of engine power, continued
Spark plug fouls repeatedly.
Carburetor floods.
Starter fails to operate.
Troubleshooting Guide continued on next page...
POSSIBLE CAUSES
Throttle linkage out of adjustment
Low cylinder compression
Spark plug failed
Restricted fuel flow
Torque converter is not backshifting
properly
Incorrect plug
Spark plug wire is damaged
Unsuitable fuel, or incorrect (rich) fuel
mixture
Ignition coil failed
Dirt entering combustion chamber
Rings are heavily worn, low cylinder
pressure
Inlet valve or seat is leaking,
dirty, worn, or damaged
Float is damaged and filled with fuel
Float needle valve not functioning properly
Carburetor vent is clogged
Neutral lockout cam is in the wrong
position
Fuse is blown
Battery is dead
Starter control circuit is not operating
Starter/generator failed
Starter solenoid failed
Accelerator pedal limit switch failed
Key switch failed
Neutral lockout limit switch failed
Loose or broken wire in starter/generator
circuit
Cylinder and/or crankcase flooded with fuel
Relay failure (key-start vehicle only)
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Troubleshooting Guide
CORRECTIVE ACTION
Section 14 – Fuel System
Section 13 – FE350 Engine
Section 13 – FE350 Engine
Section 14 – Fuel System
Section 17 – Torque Converter
Section 13 – FE350 Engine
Section 13 – FE350 Engine
Section 14 – Fuel System
Section 11 – Troubleshooting and
Electrical System
Test Procedures 14, 15, and 16
Check intake system for leaks.
Section 14 – Fuel System
Section 13 – FE350 Engine
Section 14 – Fuel System
Section 14 – Fuel System
Section 14 – Fuel System
Section 14 – Fuel System
Test Procedure 30 – Relay (Starter and
Neutral Lockout Circuits) on page 11-41.
Test Procedure 2 – Fuse on page 11-17.
Test Procedure 1 – Battery on page 11-15.
Test Procedure 4 – Key Switch (Starter
Circuit) on page 11-19.
Test Procedure 9 – Starter/Generator
(Starter Function) on page 11-23.
Test Procedure 7 – Solenoid on
page 11-21.
Test Procedure 6 – Accelerator Pedal
Limit Switch on page 11-20.
Test Procedure 4 – Key Switch (Starter
Circuit) on page 11-19.
Test Procedure 8 – Neutral Lockout Limit
Switch on page 11-22.
Starter/Generator on page 12-1
Section 14 – Fuel System
Section 12 – Electrical Components
11
Page 11-3