Club Car FE350 2005 Maintenance Service Supplement page 198

INDEX
specifications
torque ............................................................ 13-11
starter/generator
armature
ground test .................................................. 12-8
inspection .................................................... 12-6
servicing ...................................................... 12-4
assembly ................................................12-4, 12-9
bearing
cleaning ....................................................... 12-5
inspection .................................................... 12-5
removal ....................................................... 12-6
belt tension adjustment .................................. 12-11
brush spring
inspection .................................................... 12-3
replacement ................................................ 12-3
brushes ............................................................ 12-2
inspection .................................................... 12-2
replacement ................................................ 12-2
commutator ...................................................... 12-4
armature replacement ................................. 12-7
cleaning ....................................................... 12-7
inspection .................................................... 12-7
disassembly ............................................12-2, 12-4
field coil
inspection .................................................... 12-9
removal ....................................................... 12-6
installation ...................................................... 12-10
removal ............................................................ 12-1
rework .............................................................. 12-9
testing .................................................11-23, 11-25
T
taillight
installation ...................................................... 12-31
removal .......................................................... 12-31
taillight bulb
installation ...................................................... 12-31
removal .......................................................... 12-30
taillight socket
testing ............................................................ 11-49
test procedures ................................................ 11-13
1 – battery ...................................................... 11-15
2 – fuse .......................................................... 11-17
3 – ground cables .......................................... 11-18
4 – key switch starter circuit (pedal-start) ...... 11-19
5 – key switch starter circuit (key-start) ......... 11-20
6 – accelerator pedal limit switch ................... 11-20
7 – solenoid ................................................... 11-21
8 – neutral lockout limit switch ....................... 11-22
9 – starter/generator ...................................... 11-23
10 – wire continuity ........................................ 11-24
Page i-4 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
11 – starter/generator .................................... 11-25
12 – voltage regulator .................................... 11-25
13 – engine kill circuit .................................... 11-26
14 – ignition test ............................................ 11-27
15 – RPM limiter ............................................ 11-28
16 – ignition coil ............................................. 11-28
17 – kill limit switch ........................................ 11-34
18 – key switch (engine kill circuit) ................ 11-34
19 – engine kill circuit .................................... 11-35
20 – reverse buzzer limit switch .................... 11-36
21 – reverse buzzer ....................................... 11-36
22 – oil level sensor ....................................... 11-37
23 – low oil warning light ............................... 11-36
24 – neutral lockout cam ............................... 11-37
25 – battery load test ..................................... 11-37
26 – fuel level sending unit ............................ 11-38
27 – fuel gauge .............................................. 11-39
28 – hour meter ............................................. 11-40
29 – relay (engine kill circuit) ......................... 11-40
30 – relay (starter and neutral lockout circuits) 11-41
31 – battery voltage supply ............................ 11-42
32 – headlight switch ..................................... 11-43
33 – brake light relay ..................................... 11-44
34 – voltage limiter ........................................ 11-48
35 – taillight socket voltage ........................... 11-49
36 – taillight socket ........................................ 11-49
37 – headlight ................................................ 11-50
38 – park brake limit switch ........................... 11-51
39 – brake pedal limit switch ......................... 11-51
40 – horn ....................................................... 11-52
41 – horn switch ............................................ 11-53
testing
armature ground test (starter/generator) ......... 12-8
spark plug ........................................................ 13-2
torque converter ................................................. 17-1
troubleshooting ................................................ 17-1
troubleshooting
torque converter .............................................. 17-1
vehicle troubleshooting guide .......................... 11-1
U
unitized transaxle ............................................... 16-1
installation ...................................................... 16-16
lubrication ........................................................ 16-2
removal ............................................................ 16-7
service ............................................................. 16-2
V
voltage limiter
installation ...................................................... 12-32
removal .......................................................... 12-32