Club Car FE350 2005 Maintenance Service Supplement page 20

11
TROUBLESHOOTING AND ELECTRICAL SYSTEM
TROUBLESHOOTING GUIDE
SYMPTOM
Starter/generator does not charge
battery.
Transmission does not engage or
disengage smoothly.
Excessive vehicle vibration.
Torque converter does not shift
smoothly.
Troubleshooting Guide continued on next page...
Page 11-4 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
POSSIBLE CAUSES
Loose or broken wire in starter/generator
circuit
Generator field coil is shorted
Brushes are worn or commutator is dirty
Starter/generator belt is loose or slipping
Voltage regulator failed
Battery failed
Transmission shifter linkage is binding or
is out of adjustment
Idle RPM setting is set too high
Insufficient (low) level of lubricant or
wrong type of lubricant in transmission
Internal gears are damaged or worn
Synchronizer rings are worn, damaged or
jammed
Engine mounting nuts or bolts are loose
Snubber on frame is worn or damaged
Misaligned muffler mounting clamp
Damaged drive belt or starter belt
Damaged drive clutch
Damaged driven clutch
Damaged starter/generator pulley
RPM setting is incorrect
Drive belt is worn, cracked, glazed, or
frayed
Drive clutch malfunction
Driven clutch malfunction
Governor is sticking
Troubleshooting Guide
CORRECTIVE ACTION
Test Procedure 11 – Starter/Generator
(Generator Function) on page 11-25.
Test Procedure 11 – Starter/Generator
(Generator Function) on page 11-25.
Starter/Generator, Section 12, Page 12-1
Belt Tension Adjustment, Section 12,
Page 12-11
Test Procedure 12 – Voltage Regulator on
page 11-25.
Test Procedure 1 – Battery on page 11-15.
Section 16 – Unitized Transaxle
Section 14 – Fuel System
Section 16 – Unitized Transaxle
Section 16 – Unitized Transaxle
Section 16 – Unitized Transaxle
Section 13 – FE350 Engine
Section 13 – FE350 Engine
Section 15 – Exhaust System
Section 17 – Torque Converter
Section 17 – Torque Converter
Section 17 – Torque Converter
Starter/Generator on page 12-1.
Engine RPM Adjustment, Section 14,
Page 14-11
Section 17 – Torque Converter
Section 17 – Torque Converter
Section 17 – Torque Converter
Section 16 – Unitized Transaxle