Fuel Pump; General Information; Fuel Pump Removal - Club Car FE350 2005 Maintenance Service Supplement

14
FUEL SYSTEM
Fuel Filter Installation, Continued:
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
6. Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and place the neutral
lockout cam in the SERVICE (MAINTENANCE) position. Start the engine and check for fuel leaks. See
following DANGER.
ý
DANGER
• Repair all fuel leaks before operating the vehicle.
7. Place the neutral lockout cam in the OPERATE position.

FUEL PUMP

See General Warning, Section 10, Page 10-1.

GENERAL INFORMATION

The gasoline vehicle is equipped with an impulse fuel pump. If the fuel pump is not operating properly, perform
the following tests:
• Make sure all hose clamps are tight.
• Inspect the impulse line and fuel lines for damage or clogging.
• Make sure the air vent on the fuel pump is not clogged with dirt.
• Make sure the fuel filters are not clogged.
To clean the air vent, the fuel pump must be disassembled.

FUEL PUMP REMOVAL

1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the
NEUTRAL position, and chock the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
3. Turn fuel shut-off valve on top of the fuel tank to the closed (OFF) position (Figure 14-16, Page 14-27).
4. Remove hardware attaching the fuel pump (24) and lift the fuel pump out of the engine compartment
(Figure 14-11, Page 14-19).
5. Remove the clamp (20) and impulse line (7) from fuel pump.
6. Disconnect the fuel lines (2 and 3) from the pump and plug them to prevent fuel leakage. See following
WARNING.
ý
WARNING
• Carefully drain any fuel remaining in the pump into an approved container. Add drained fuel
back into fuel tank or dispose of properly.
Page 14-20 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Fuel Pump