Club Car FE350 2005 Maintenance Service Supplement page 36

11
TROUBLESHOOTING AND ELECTRICAL SYSTEM
WAVETEK 5XL
V V
OFF
1000 500
200 200
20
200
2m
2
200
20
m
m
200
2000
m
k
200k
20k 200
2k A
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
200 OHM
SETTING
Figure 11-13 Key Switch Starter Circuit Test for
TEST PROCEDURE 5 – KEY SWITCH FOR KEY-START VEHICLES ONLY (ACCES-
SORY TERMINAL)
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the center dash assembly. See Key Switch Removal, Section 12, Page 12-13.
3. Ensure that wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
4. Insert the key and turn the switch to the ON position. With the multimeter set to 200 ohms, place the red
(+) probe of the multimeter on the (B) terminal and the black (–) probe on the (A) terminal of the key
switch (Figure 11-15, Page 11-21). The reading should be continuity. If the reading is incorrect, replace
the key switch.
TEST PROCEDURE 6 – ACCELERATOR PEDAL LIMIT SWITCH
See General Warning, Section 10, Page 10-1.
The accelerator pedal limit switch (present on pedal-start vehicles only) is the top switch located in the elec-
trical component box. There is an 18-gauge green wire and an 18-gauge orange wire connected to this limit
switch.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Check for proper wiring and tight connections. See Wiring Diagrams beginning on page 11-6.
3. Set the multimeter to 200 ohms. Place the red (+) probe on the common (COM) terminal (green wire) of
the limit switch and place the black (–) probe on the normally closed (NC) terminal (orange wire) of the
limit switch.
Page 11-20 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
YELLOW
BLUE
1
–M
2
RED +M
WHITE /
WHITE
BLACK
Pedal-Start Vehicles
GREEN
WAVETEK 5XL
BLUE
V V
OFF
1000 500
200 200
YELLOW
20
200
2m
2
200
20
m
m
200
2000
m
k
200k
20k 200
2k A
! ! 200nA
V COM
MAX
1000 ---
FUSED
750V
200 OHM
SETTING
Figure 11-14 Key Switch Starter Circuit Test for
Key-Start Vehicles
Test Procedures
RED
B
–M
A
S
ORANGE/WHITE
+M
OR BLUE
TO SOLENOID
WHITE/BLACK