Key Switch - Club Car FE350 2005 Maintenance Service Supplement

ELECTRICAL COMPONENTS
white wire (2) and blue wire (3) at the small post on the solenoid, the yellow wire (4) at the bullet con-
nector, the two black wires (5) and (6) at the (NO) and (COIL) terminals on the relay, and the black wire
(7) at the battery frame ground (Figure 12-16, Page 12-12).
3. Install snap-on electrical component box cover. Be sure to firmly press down all corners. Install screw
and tighten to 18 in-lb (2 N·m).
4. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
5. Place Forward/Reverse handle in NEUTRAL and place the neutral lockout cam in the SERVICE (MAIN-
TENANCE) position. Start the engine and check regulator for proper functioning as described in the volt-
age regulator test procedure. See Test Procedure 12, Section 11, Page 11-25.

KEY SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Key Switch
See Section 11, Test Procedures 4 and 5, Page 11-19, and Test Procedure 18, Page 11-34.
Key Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the center dash panel.
2.1. Remove the plastic cap (1) covering the mounting screw (2) on each side of the center dash panel
(3) (Figure 12-17, Page 12-14).
2.2. Loosen, but do not remove, the screw (2) on each side of the center dash panel (3).
2.3. Insert screwdriver at the top center of the dash between dash and cowl brace. Gently pry center
dash out slightly from under edge of cowl brace.
2.4. Pull center dash out approximately 1 inch (2.5 cm) from the frame and then bend the top right cor-
ner of the center dash inward while pulling the top of the panel out and down. See following NOTE.
NOTE: Bending the top right corner of the center dash inward during removal will prevent the terminals on
the back of the key switch from touching the metal frame around the dash.
2.5. Slide center dash panel up the steering column by snapping out the top and then rotating the panel
out and up. There is sufficient slack in the wiring to allow for this.
3. Disconnect the wires from the key switch.
4. Remove the key switch:
4.1. Remove the key switch cap with a small, flat-blade screwdriver.
4.2. Remove key switch from the dash by holding the key switch and turning the nut on the outside of
the dash with a 1-inch socket wrench. Remove the keyed washer with key switch.
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
12
Key Switch
Page 12-13