Brake Pedal Limit Switch - Club Car FE350 2005 Maintenance Service Supplement

ELECTRICAL COMPONENTS
2. Connect the 16-gauge orange/white wire to the NC terminal and the 16-gauge brown wire to the COM
terminal. Tighten the screws to 10 in-lb (1.1 N·m).
3. Install pad to brake pedal, tightening the screws until the pad is secure.
4. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

BRAKE PEDAL LIMIT SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Brake Pedal Limit Switch
See Test Procedure 39, Section 11, Page 11-51.
Brake Pedal Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the hardware (4 and 5) securing the brake switch (2) to the bracket (3) (Figure 12-41,
Page 12-35).
3. Disconnect the wires from the switch and remove the switch.
Brake Pedal Limit Switch Installation
1. Connect the 6-gauge orange/white wire to the NC terminal and the 16-gauge green/white wire to the
COM terminal. Tighten the screws (1) to 10 in-lb (1.1 N·m).
2. Secure the switch to the bracket with lock nuts (4) and hex-head machine screws (5) (Figure 12-41,
Page 12-35). Tighten the mounting hardware to 10 in-lb (1.1 N·m).
3. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
Figure 12-40 Mount Park Brake Limit Switch to
Brake Pedal Using Feeler Gauge
Figure 12-41 Mount Brake Pedal Limit Switch to
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Brake Pedal Limit Switch
Brake Pedal Mounting Bracket
12
Page 12-35